Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System
General Precautions
Precaution for CAN Communication System
Precautions for Catalytic Converter
Precautions for Installing Mobile Communication Equipment
Precautions for Electrical Circuit Service
Air Bag Warning
Air Bag System Service Warning
Fastener Caution
Suspension Caution
Wheels and Tires Note
Brake Note
Electrical Circuit Inspection Procedure
Intermittent and Poor Connection Inspection
Abbreviations
Symbols
Wire Color Symbols
Fasteners Information
Vehicle Lifting Points
Vehicle Identification Number
Engine Identification Number
Transmission Identification Number
Warning, Caution and Information Labels Location
Precautions for Maintenance and Lubrication
Maintenance Schedule under Normal Driving Conditions
Maintenance Recommended under Severe Driving Conditions
Drive Belt (Engine Accessory Drive Belt) Inspection
Drive Belt (Engine Accessory Drive Belt) Replacement
Camshaft Timing Belt and Tensioner Replacement (K9K Model)
Valve Lash (Clearance) Inspection (M13A Model)
Engine Oil and Filter Change
Engine Oil and Filter Inspection
Engine Coolant Change
Exhaust System Inspection
Spark Plugs Replacement (M13A Model)
Air Cleaner Filter Inspection
Air Cleaner Filter Replacement
Fuel Lines and Connections Inspection
Fuel Filter Replacement
Water Draining of Fuel Filter (K9K Model)
Fuel Tank Inspection
Crankcase Ventilation Hoses and Connections Inspection (M13A Model)
PCV Valve Inspection (M13A Model)
Fuel Evaporative Emission Control System Inspection (M13A Model)
Brake Discs and Pads (Front) Inspection
Brake Drums and Shoes (Rear) Inspection
Brake Hoses and Pipes Inspection
Brake Fluid Change
Parking Brake Lever and Cable Inspection
Clutch Inspection
Tires Inspection and Rotation
Wheel Discs Inspection
Wheel Bearing Inspection
Suspension System Inspection
Steering System Inspection
Propeller Shafts Inspection
Manual Transmission Oil Inspection
Manual Transmission Oil Change
Automatic Transmission Fluid Level Inspection
Automatic Transmission Fluid Change
Automatic Transmission Fluid Cooler Hose Inspection
Automatic Transmission Fluid Cooler Hose Change
Transfer and Differential Oil Inspection
Transfer and Differential Oil Change
Steering Knuckle Seal Inspection
Power Steering (P/S) System Inspection (If Equipped)
All Latches, Hinges and Locks Inspection
Final Inspection for Maintenance Service
Tightening Torque Specifications
Recommended Fluids and Lubricants
Recommended Service Material
Special Tool
Precautions for Engine
Precautions on Engine Service
Precautions in Diagnosing Trouble
Statement on Cleanliness and Care
Engine Diagnosis General Description
On-Board Diagnostic System Description
Engine and Emission Control System Description
Air Intake System Description
Electronic Control System Description
Engine and Emission Control Input / Output Table
Engine and Emission Control System Diagram
Engine and Emission Control System Flow Diagram
ECM Input / Output Circuit Diagram
Electronic Control System Component Location
Engine and Emission Control System Check
Malfunction Indicator Lamp (MIL) Check
DTC Check
DTC Clearance
DTC Table
Fail-Safe Table
Scan Tool Data
Visual Inspection
Engine Basic Inspection
Engine Symptom Diagnosis
Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON (But Engine Stops)
Malfunction Indicator Lamp Remains ON after Engine Starts
Malfunction Indicator Lamp Flashes with Ignition Switch ON
Malfunction Indicator Lamp Does Not Flash, Just Remains ON or Just Remains OFF Even with Grounding Diagnosis Switch
MIL Does Not Light with Ignition Switch ON and Engine Does Not Start Though It Is Cranked Up
DTC P0105 (No.11): Manifold Absolute Pressure (MAP) Circuit Malfunction
DTC P0110 (No.18): Intake Air Temp. (IAT) Circuit Malfunction
DTC P0115 (No.19): Engine Coolant Temperature (ECT) Circuit Malfunction
DTC P0120 (No.13): Throttle Position Circuit Malfunction
DTC P0130 (No.14): Heated Oxygen Sensor (HO2S) Circuit Malfunction
DTC P0135 (No.14): Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction
DTC P0325 (No.17): Knock Sensor Circuit Malfunction
DTC P0335 (No.23): Crankshaft Position (CKP) Sensor Circuit Malfunction
DTC P0340 (No.15): Camshaft Position (CMP) Sensor Circuit Malfunction
DTC P0500 (No.16): Vehicle Speed Sensor (VSS) Malfunction
DTC P1570 (No.21): ABS Signal Circuit Malfunction
Inspection of ECM and Its Circuits
Fuel Injector Circuit Check
Fuel Pump and Its Circuit Check
Fuel Pressure Check
Idle Air Control System Check
A/C Signal Circuits Check (Vehicle with A/C)
Electric Load Signal Circuit Check
A/C Condenser Fan Control System Check
Hard starting (Engine cranks OK)
Engine has no power
Improper engine idling or engine fails to idle
Engine hesitates (Momentary lack of response as the accelerator is depressed. Can occur at all vehicle speeds. Usually most severe when first trying to make the vehicle move, as from a stop sign.)
Surges (Engine power variation under steady throttle or cruise. Feels like the vehicle speeds up and down with no change in the accelerator pedal.)
Excessive detonation (The engine makes sharp metallic knocks that change with throttle opening. Sounds like pop corn popping.)
Overheating
Poor gasoline mileage
Excessive engine oil consumption
Low oil pressure
Engine noise
Excessive hydrocarbon (HC) emission or Excessive carbon monoxide (CO) emission
Excessive nitrogen oxides (NOx) emission
Idle Speed / Idle Air Control (IAC) Duty Inspection
Idle Mixture Inspection / Adjustment (Vehicle without Heated Oxygen Sensor)
Special Tool
Precautions on Engine Service
Precautions in Diagnosing Trouble
Statement on Cleanliness and Care
Engine Diagnosis General Description
On-Board Diagnostic System Description
Engine and Emission Control System Description
Air Intake System Description
CAN Communication System Description
Electronic Control System Description
Engine and Emission Control Input / Output Table
Engine and Emission Control System Diagram
Engine and Emission Control System Flow Diagram
ECM Input / Output Circuit Diagram
Electronic Control System Component Location
Engine and Emission Control System Check
Malfunction Indicator Lamp (MIL) Check
DTC Check
DTC Clearance
DTC Table
Fail-Safe Table
Scan Tool Data
Visual Inspection
Engine Basic Inspection
Engine Symptom Diagnosis
Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON (But Engine Stops)
Malfunction Indicator Lamp Remains ON after Engine Starts
MIL Does Not Light with Ignition Switch ON and Engine Does Not Start Though It Is Cranked Up
DTC P0010: Camshaft Position Actuator Circuit
DTC P0011 / P0012: Camshaft Position – Timing Over-Advanced or System Performance / -Retarded
DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1)
DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2)
DTC P0101: Mass Air Flow Circuit Range / Performance
DTC P0102: Mass Air Flow Circuit Low Input
DTC P0103: Mass Air Flow Circuit High Input
DTC P0106: Manifold Absolute Pressure Range / Performance
DTC P0107: Manifold Absolute Pressure Circuit Low Input
DTC P0108: Manifold Absolute Pressure Circuit High Input
DTC P0111: Intake Air Temperature Circuit Range / Performance
DTC P0112: Intake Air Temperature Sensor Circuit Low
DTC P0113: Intake Air Temperature Sensor Circuit High
DTC P0116: Engine Coolant Temperature Circuit Range / Performance
DTC P0117: Engine Coolant Temperature Circuit Low
DTC P0118: Engine Coolant Temperature Circuit High
DTC P0121: Throttle Position Sensor Circuit Range / Performance
DTC P0122: Throttle Position Sensor Circuit Low
DTC P0123: Throttle Position Sensor Circuit High
DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)
DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)
DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-1)
DTC P0140: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-2)
DTC P0171 / P0172: Fuel System Too Lean / Rich
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected
DTC P0327 / P0328: Knock Sensor Circuit Low / High
DTC P0335: Crankshaft Position (CKP) Sensor Circuit
DTC P0340: Camshaft Position (CMP) Sensor Circuit
DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected
DTC P0403: Exhaust Gas Recirculation Control Circuit
DTC P0420: Catalyst System Efficiency below Threshold
DTC P0443: Evaporative Emission System Purge Control Valve Circuit
DTC P0481: Fan 2 (A/C Condenser Fan) Control Circuit
DTC P0500: Vehicle Speed Sensor (VSS) Malfunction
DTC P0505: Idle Air Control System
DTC P0601 / P0602: Internal Control Module Memory Check Sum Error / Control Module Programming Error
DTC P0616: Starter Relay Circuit Low
DTC P0617: Starter Relay Circuit High
DTC P1510: ECM Back-Up Power Supply Malfunction
DTC P1570: ABS Signal Circuit Malfunction
DTC P1603: TCM Trouble Code Detected
DTC P1674: CAN Communication (Bus Off Error)
DTC P1675: CAN Communication (Transmission Error)
DTC P1676: CAN Communication (Reception Error for TCM)
DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction
Inspection of ECM and Its Circuits
Fuel Injector Circuit Check
Fuel Pump and Its Circuit Check
Fuel Pressure Check
Idle Air Control System Check
A/C System Circuits Check
Electric Load Signal Circuit Check
Hard starting (Engine cranks OK)
Engine has no power
Improper engine idling or engine fails to idle
Engine hesitates (Momentary lack of response as the accelerator is depressed. Can occur at all vehicle speeds. Usually most severe when first trying to make the vehicle move, as from a stop sign.)
Surges (Engine power variation under steady throttle or cruise. Feels like the vehicle speeds up and down with no change in the accelerator pedal.)
Excessive detonation (The engine makes continuously sharp metallic knocks that change with throttle opening. Sounds like pop corn popping.)
Overheating
Poor gasoline mileage
Excessive engine oil consumption – Oil leakage
Low oil pressure
Engine noise – Valve noise
Engine noise – Piston, ring and cylinder noise
Engine noise – Connecting rod noise
Engine noise – Crankshaft noise
Excessive hydrocarbon (HC) emission or carbon monoxide (CO)
Excessive nitrogen oxides (NOx) emission
Idle Speed / Idle Air Control (IAC) Duty Inspection
Idle Mixture Inspection / Adjustment (Vehicle without Heated Oxygen Sensor)
Special Tool
Precautions on Engine Service
Precautions in Diagnosing Trouble
Statement on Cleanliness and Care
Engine Diagnosis General Description
On-Board Diagnostic System Description
Air Intake System Diagram
Electronic Control System Diagram
Electronic Control System Wiring Circuit Diagram
Electronic Control System Component Location
Malfunction Indicator Lamp (MIL) Check
Glow Indicator Light and Injection Warning Light (Gravity 1 Fault) Check
Red Stop Warning Light (Gravity 2 Fault) Check
Engine and Emission Control System Check
DTC Check
DTC Clearance
DTC Table
Indicator Lamp Operation Table
Visual Inspection
Engine Basic Inspection
DTC P0016: Crankshaft Position – Camshaft Position Correlation
DTC P0045: Turbo Charger Boost Control Solenoid Circuit / Open
DTC P0070: External Air Temperature Sensor Circuit Malfunction
DTC P0087: Fuel Rail / System Pressure Too Low
DTC P0089: Fuel Pressure Regulator Performance Problem
DTC P0110: Mass Air Flow Circuit
DTC P0115: Engine Coolant Temperature Circuit Malfunction
DTC P0170: Fuel Trim
DTC P0180: Fuel Temperature Sensor Circuit Malfunction
DTC P0190: Fuel Pressure Sensor Circuit Malfunction
DTC P0200: Injector Circuit
DTC P0201: Injector Circuit Malfunction – Cylinder 1
DTC P0202: Injector Circuit Malfunction – Cylinder 2
DTC P0203: Injector Circuit Malfunction – Cylinder 3
DTC P0204: Injector Circuit Malfunction – Cylinder 4
DTC P0225: Pedal Position Sensor 1 Circuit
DTC P0231: Fuel Pump Secondary Circuit Low
DTC P0235: Turbo Pressure Sensor Circuit Malfunction
DTC P0263: Cylinder 1 Contribution / Balance
DTC P0266: Cylinder 2 Contribution / Balance
DTC P0269: Cylinder 3 Contribution / Balance
DTC P0272: Cylinder 4 Contribution / Balance
DTC P0325: Knock Sensor Circuit Malfunction
DTC P0335: Crankshaft Position Sensor Circuit Malfunction
DTC P0340: Camshaft Position Sensor Circuit Malfunction
DTC P0380 / P0670: Glow Plug / Heater Circuit Malfunction / Glow Plug Module Control Circuit
DTC P0382: Glow Plug / Heater Circuit B Malfunction
DTC P0400 / P2413: Exhaust Gas Recirculation Flow / Exhaust Gas Recirculation System Performance
DTC P0403: Exhaust Gas Recirculation Control Circuit
DTC P0409: Exhaust Gas Recirculation Sensor Circuit
DTC P0480: Radiator Cooling Fan Low Speed Control System Malfunction
DTC P0481: Radiator Cooling Fan High Speed Control System Malfunction
DTC P0487: Exhaust Gas Recirculation Throttle Position Control Circuit
DTC P0500: Vehicle Speed Sensor Circuit Malfunction
DTC P0513: Incorrect Immobilizer Key
DTC P0530: A/C Refrigerant Pressure Sensor Circuit
DTC P0560: System Voltage
DTC P0571: Brake Switch Circuit
DTC P0604: Control Module Internal Fail
DTC P0605 / P0606: Control Module Program Error
DTC P062F: Control Module EEPROM Failure
DTC P0641: Sensor Reference Voltage 1 Circuit / Open
DTC P0645: A/C Compressor Relay Control Circuit Malfunction
DTC P0651: Sensor Reference Voltage 2 Circuit / Open
DTC P0685: Main Relay Control Circuit Malfunction
DTC P1641: Additional Heater Relay Circuit 1
DTC P1642: Additional Heater Relay Circuit 2
DTC P2120: Pedal Position Sensor 2 Circuit
DTC P2226: Barometric Pressure Circuit Malfunction
DTC P2263: Turbo Charger Boost System Performance
Fault Finding - Customer Complaints
Table 1: No Dialogue with the ECM
Table 2: The Engine Does Not Start
Table 3: The Engine Starts with Difficulty or Starts Then Stalls
Table 4: Starting Difficult with Warm Engine
Table 5: Rough Idle Speed (Pumping)
Table 6: Idle Speed Too High / Too Low
Table 7: Unexpected Acceleration / Deceleration and Engine Stalling
Table 8: Response Fault
Table 9: Engine Stop / Stalling
Table 10: Engine Jerking
Table 11: Lack of Power
Table 12: Too Much Power
Table 13: Excessive Consumption
Table 14: Overspeed When Lifting Off Accelerator or Changing Gear
Table 15: Engine Dies on Pulling Away
Table 16: Engine Rattling, Noisy
Table 17: Blue, White or Black Smoke
Table 18: Blue, Black or White Smoke When Accelerating
Fault Finding - Tests
Test 1: Low Pressure Circuit Check
Test 2: Electrical Circuit Check
Test 3: Injector Check
Test 4: Parameter Check
Test 5: Air Inlet Circuit Check
Test 6: ECM Check
Test 7: High Pressure Pump Check
Test 8: High Pressure Circuit Sealing Test
Test 9: Injector Sealing Check
Test 10: Injector Return Flow in Starting Phase
Test 11: Diesel Filter Check
Special Tool
EGR System Inspection (If Equipped)
EVAP Canister Purge Inspection
Vacuum Passage Inspection
Vacuum Hose Inspection
EVAP Canister Purge Valve Inspection
EVAP Canister Inspection
EGR Valve Removal and Installation
EGR Valve Inspection
PCV Hose Inspection
PCV Valve Inspection
Special Tool
Vacuum Pump Removal and Installation
Vacuum Pump Inspection
EGR Valve and Intake Pipe Components
EGR Valve and Intake Pipe Removal and Installation
EGR Valve Disassembly and Reassembly
EGR Valve Body Inspection
EGR Valve (Stepper Motor) Inspection
Tightening Torque Specifications
Special Tool
Idle Air Control (IAC) Valve On-Vehicle Inspection
Idle Air Control (IAC) Valve Removal and Installation
Engine Control Module (ECM) Removal and Installation
Manifold Absolute Pressure (MAP) Sensor Inspection
Throttle Position (TP) Sensor On-Vehicle Inspection
Throttle Position (TP) Sensor Removal and Installation
Engine Coolant Temperature (ECT) Sensor Removal and Installation
Engine Coolant Temperature (ECT) Sensor Inspection
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-Vehicle Inspection
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Removal and Installation
Camshaft Position (CMP) Sensor Removal and Installation
Camshaft Position (CMP) Sensor Inspection
Crankshaft Position (CKP) Sensor Removal and Installation
Crankshaft Position (CKP) Sensor Inspection
Vehicle Speed Sensor (VSS) Removal and Installation
Vehicle Speed Sensor (VSS) Inspection
Knock Sensor Removal and Installation
Knock Sensor Inspection
Main Relay, Fuel Pump Relay, A/C Compressor Relay and A/C Condenser Fan Control Relay Inspection
Intake Air Temperature (IAT) Sensor Removal and Installation (Without VVT)
Intake Air Temperature (IAT) Sensor Inspection
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection (With VVT)
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection
A/C Condenser Fan Control System Inspection
A/C Condenser Fan Inspection
Output Signals of Throttle Valve Opening and Engine Coolant Temp. Inspection (Vehicle with A/T Only)
Tightening Torque Specifications
Idle Speed Inspection
Engine Control Module (ECM) Removal and Installation
ECM Registration
Registration Table
Registration Procedure for the ECM
Registration Procedure for the Fuel Injector Calibration Code
Registration Procedure for the Vehicle Variant
Initialization Procedure for the EGR Valve Data
Initialization Procedure for the High Pressure Pump Data
Glow Plug Removal and Installation
Glow Plug Inspection
APP Sensor Removal and Installation
APP Sensor Inspection
Engine Coolant Temperature (ECT) Sensor Removal and Installation
Engine Coolant Temperature (ECT) Sensor Inspection
Camshaft Position (CMP) Sensor Removal and Installation
Crankshaft Position (CKP) Sensor (Engine Speed Sensor) Removal and Installation
Crankshaft Position (CKP) (Engine Speed Sensor) Sensor Inspection
MAF and IAT Sensor Removal and Installation
MAF and IAT Sensor Inspection
Boost Pressure Sensor Removal and Installation
Boost Pressure Sensor Inspection
Boost Pressure Control Solenoid Valve Removal and Installation
Boost Pressure Control Solenoid Valve Inspection
Main Relay and Radiator Fan Relay Inspection
Pre-Heating Unit Removal and Installation
Knock Sensor Removal and Installation
Tightening Torque Specifications
Special Tool
Engine Construction Description
Camshaft Position Control (VVT: Variable Valve Timing) System Description
Compression Check
Engine Vacuum Check
Valve Lash (Clearance) Inspection
Air Cleaner Element Removal and Installation
Air Cleaner Element Inspection and Cleaning
Air Cleaner Assembly Removal and Installation
Cylinder Head Cover Removal and Installation
Accelerator Cable Adjustment
Throttle Body Components
Throttle Body On-Vehicle Inspection
Throttle Body Removal and Installation
Throttle Body Disassembly and Reassembly
Throttle Body Cleaning
Throttle Body and Intake Manifold Components
Intake Manifold Removal and Installation
Engine Mountings Components
Engine Assembly Removal and Installation
Timing Chain Cover Components
Timing Chain Cover Removal and Installation
Timing Chain Cover Cleaning
Timing Chain Cover Inspection
Oil Control Valve Inspection (For Engine with VVT)
Oil Gallery Pipe Inspection (For Engine with VVT)
Timing Chain and Chain Tensioner Components
Timing Chain and Chain Tensioner Removal and Installation
Timing Chain and Chain Tensioner Inspection
Camshaft, Tappet and Shim Components
Camshaft, Tappet and Shim Removal and Installation
Camshaft, Tappet and Shim Inspection
Valves and Cylinder Head Components
Valves and Cylinder Head Removal and Installation
Valves and Cylinder Head Disassembly and Assembly
Valves and Valve Guides Inspection
Cylinder Head Inspection
Valve Spring Inspection
Pistons, Piston Rings, Connecting Rods and Cylinders Components
Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly
Cylinders, Pistons and Piston Rings Inspection
Piston Pins and Connecting Rods Inspection
Crank Pin and Connecting Rod Bearings Inspection
Main Bearings, Crankshaft and Cylinder Block Components
Main Bearings, Crankshaft and Cylinder Block Removal and Installation
Crankshaft Inspection
Main Bearings Inspection
Sensor Plate Inspection
Rear Oil Seal Inspection
Flywheel Inspection
Cylinder Block Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Compression Check
Valve Lash (Clearance) Inspection
Air Cleaner Element Removal and Installation
Air Cleaner Element Inspection and Cleaning
Air Cleaner Assembly Removal and Installation
Intercooler Components
Intercooler Removal and Installation
Cylinder Head Cover Components
Cylinder Head Cover Removal and Installation
Turbocharger Components
Turbocharger Removal and Installation
Turbocharger Inspection
Engine Assembly Removal and Installation
Timing Belt and Belt Tensioner Components
Timing Belt and Belt Tensioner Removal and Installation
Timing Belt and Belt Tensioner Inspection
Camshaft and Tappet Components
Camshaft and Tappet Removal and Installation
Camshaft and Tappet Inspection
Valves and Cylinder Head Components
Valves and Cylinder Head Assembly Removal and Installation
Valves and Cylinder Head Assembly Inspection
Valves and Cylinder Head Assembly Disassembly and Reassembly
Valves and Cylinder Head Components Inspection
Pistons, Piston Rings, Connecting Rods and Cylinders Components
Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Reassembly
Pistons, Piston Rings, Connecting Rods and Cylinders Inspection
Main Bearings, Crankshaft and Cylinder Block Components
Main Bearings, Crankshaft and Cylinder Block Removal and Installation
Main Bearings, Crankshaft and Cylinder Block Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Engine Lubrication Description
Oil Pressure Check
Oil Pan and Oil Pump Strainer Components
Oil Pan and Oil Pump Strainer Removal and Installation
Oil Pan and Oil Pump Strainer Cleaning
Oil Pump Components
Oil Pump Removal and Installation
Oil Pump Disassembly and Assembly
Oil Pump Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Oil Pressure Check
Oil Pressure Switch Removal and Installation
Heat Exchanger Removal and Installation
Oil Pan and Oil Pump Strainer Components
Oil Pan and Oil Pump Strainer Removal and Installation
Oil Pump and Oil Pump Chain Components
Oil Pump and Oil Pump Chain Removal and Installation
Oil Pump and Oil Pump Chain Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Cooling System Description
Coolant Description
Radiator Cap Description
Coolant Reservoir Description
Water Pump Description
Thermostat Description
Cooling Fan Clutch Description
Coolant (Water) Temperature Gauge Description
Coolant Circulation
Engine Cooling Symptom Diagnosis
Engine overheats
Cooling System Components
Coolant Level Check
Engine Cooling System Inspection and Cleaning
Cooling System Draining
Cooling System Flush and Refill
Cooling Water Pipes or Hoses Removal and Installation
Thermostat Removal and Installation
Thermostat Inspection
Radiator Removal and Installation
Radiator Inspection
Water Pump Components
Water Pump Removal and Installation
Water Pump Inspection
Water Pump Belt Tension Inspection and Adjustment
Water Pump Belt Removal and Installation
Cooling Fan Clutch Inspection
Tightening Torque Specifications
Recommended Service Material
Cooling System Description
Coolant Description
Coolant Degassing Tank Description
Water Pump Description
Thermostat Description
ECT Sensor Description
Radiator Cooling Fan Description
Coolant Circulation
Engine Cooling Symptom Diagnosis
Radiator Fan Control System Inspection
Engine overheats (It is in case that radiator cooling fan operates)
Engine overheats (It is in case that radiator cooling fan won’t operate)
Cooling System Components
Coolant Level Check
Engine Cooling System Inspection and Cleaning
Cooling System Draining
Cooling System Refill
Cooling System Flush
Cooling Water Pipes or Hoses Removal and Installation
Thermostat Assembly Removal and Installation
Radiator Cooling Fan On-Vehicle Inspection
Radiator Cooling Fan Removal and Installation
Radiator Cooling Fan Disassembly and Reassembly
Radiator Cooling Fan Relay Inspection
Radiator Removal and Installation
Radiator Inspection
Water Pump Removal and Installation
Water Pump Inspection
Engine Coolant Temperature Sensor (ECT Sensor) Removal and Installation
Engine Coolant Temperature Sensor (ECT Sensor) Inspection
Tightening Torque Specifications
Recommended Service Material
Precautions on Fuel System Service
Fuel System Description
Fuel Delivery System Description
Fuel Pump Assembly Description
Fuel Delivery System Diagram
Fuel Pressure Inspection
Fuel Cut Operation Inspection
Fuel System Components
Fuel Pressure Relief Procedure
Fuel Leakage Check Procedure
Fuel Lines On-Vehicle Inspection
Fuel Injector On-Vehicle Inspection
Fuel Injector Removal and Installation
Fuel Injector Inspection
Fuel Filler Cap Inspection
Fuel Tank Removal and Installation
Fuel Tank Purging Procedure
Fuel Pump On-Vehicle Inspection
Fuel Pump Removal and Installation
Fuel Pump Components
Fuel Pump Inspection
Fuel Pressure Regulator On-Vehicle Inspection
Fuel Pressure Regulator Removal and Installation
Tightening Torque Specifications
Special Tool
Precautions on Fuel System Service
Fuel Delivery System Description
Fuel Delivery System Diagram
Fuel System Components
Fuel Delivery System Components
Fuel Pipe Removal and Installation
Fuel Pressure Relief Confirmation Procedure
Fuel Leakage Check
Water Draining of Fuel Filter
Air Bleeding of Fuel System
Fuel Line Inspection
High Pressure Pipes Removal and Installation
Fuel Injector On-Vehicle Inspection
Fuel Injector Removal and Installation
Common Rail (High Pressure Fuel Injection Rail) Removal and Installation
Injection Pump Removal and Installation
Venturi Removal and Installation
Fuel Temperature Sensor Removal and Installation
Fuel Temperature Sensor Inspection
Fuel Flow Actuator Removal and Installation
Fuel Flow Actuator Inspection
Fuel Filler Cap Inspection
Fuel Tank Components
Fuel Tank Removal and Installation
Fuel Tank Inspection
Fuel Tank Purging Procedure
Fuel Level Gauge Assembly Removal and Installation
Fuel Level Gauge Inspection
Fuel Filter Removal and Installation
Tightening Torque Specifications
Recommended Service Material
Special Tool
Ignition System Construction
Ignition System Wiring Circuit Diagram
Ignition System Component Location
Ignition System Symptom Diagnosis
Ignition System Check
Ignition Spark Test
Engine cranks, but will not start or hard to start (No spark)
Poor fuel economy or engine performance
High-Tension Cord Removal and Installation
High-Tension Cord Inspection
Spark Plug Removal and Installation
Spark Plug Inspection
Ignition Coil Assembly (Including ignitor) Removal and Installation
Ignition Coil Assembly (Including ignitor) Inspection
Crankshaft Position Sensor (CKP Sensor) Removal and Installation
Crankshaft Position Sensor (CKP Sensor) Inspection
Ignition Timing Inspection
Tightening Torque Specifications
Special Tool
Cranking System Note
Cranking System Circuit Diagram
Cranking System Symptom Diagnosis
Cranking System Test
Motor not running (No operating sound of magnetic switch)
Motor not running (Operating sound of magnetic switch heard)
Starting motor running but too slow (small torque) (If battery and wiring are satisfactory, inspect starting motor)
Starting motor running, but not cranking engine
Noise
Starting motor does not stop running
Motor not running (No operating sound of magnetic switch)
Motor not running (Operating sound of magnetic switch heard)
Starting motor running but too slow (small torque) (If battery and wiring are satisfactory, inspect starting motor)
Starting motor running, but not cranking engine
Noise
Starting motor does not stop running
Starting Motor Removal and Installation
Starting Motor Disassembly and Reassembly (M13A)
Cranking System Specifications
Tightening Torque Specifications
Recommended Service Material
Battery Description
Generator Description
Battery Inspection
Generator Symptom Diagnosis
Generator Test (Undercharged Battery Check)
Generator Test (Overcharged Battery Check)
Charge light does not light with ignition ON and engine off
Charge light does not go out with engine running (battery requires frequent recharging)
Jump Starting in Case of Emergency
Battery Removal and Installation
Generator Belt Removal and Installation
Generator Belt Inspection
Generator Removal and Installation
Generator Components
Generator Inspection
Charging System Specifications
Tightening Torque Specifications
Battery Description
Generator Description
Battery Inspection
Generator Symptom Diagnosis
Generator Test (Undercharged Battery Check)
Charge light does not light with ignition ON and engine off
Charge light does not go out with engine running (battery requires frequent recharging)
Noise from radio
Jump Starting in Case of Emergency
Battery Removal and Installation
Generator Drive Belt Tensioner Components
Generator Drive Belt Removal and Installation
Generator Drive Belt Inspection
Generator Removal and Installation
Charging System Specifications
Tightening Torque Specifications
Exhaust System Description
Exhaust System Check
Exhaust System Components
Exhaust Manifold Components
Exhaust Manifold Removal and Installation
Exhaust Manifold Inspection
Exhaust Pipe Removal and Installation
Tightening Torque Specifications
Exhaust System Description
Exhaust System Check
Exhaust System Components
Exhaust Manifold Components
Exhaust Manifold Removal and Installation
Exhaust Manifold Inspection
Exhaust Pipe Removal and Installation
Tightening Torque Specifications
Precautions on Suspension
Description of Highway Speed Vibration Diagnosis
Suspension, Wheels and Tires Symptom Diagnosis
Vehicle pulls (Leads)
Abnormal or excessive tire wear
Wheel tramp
Shimmy, shake or vibration
Abnormal noise, front end
Ride too soft
Suspension bottoms
Body leans or sways in corners
Cupped tires
Wheel Alignment Specifications
Front Wheel Alignment Construction
Preliminary Checks Prior to Adjustment Front Wheel Alignment Construction
Front Wheel Alignment Inspection and Adjustment
Front Stabilizer Bar and Bushings Removal and Installation
Front Stabilizer Bar and Bushing Inspection
Front Shock Absorber Removal and Installation
Coil Spring Removal and Installation
Shock Absorber and/or Coil Spring Inspection
Bump Stopper and Spring Upper Seat Removal and Installation
Lateral Rod Removal and Installation
Leading Arm / Bushing Removal and Installation
Leading Arm / Lateral Rod Inspection
Leading Arm Bushing / Lateral Rod Bushing Inspection
Front Axle Housing Removal and Installation
Kingpin / Kingpin Bearing Inspection
Barfield Joint Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Rear Suspension Construction
Lateral Rod Removal and Installation
Trailing Arm, Lateral Rod, Rear Axle Housing and Coil Spring Inspection
Rear Shock Absorber Removal and Installation
Rear Shock Absorber Inspection
Coil Spring Removal and Installation
Bump Stopper Removal and Installation
Bump Stopper / Spring Rubber Seat Inspection
Trailing Arm Removal and Installation
Rear Axle Housing Removal and Installation
Rear Suspension Fasteners Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Tires Description
Wheels Description
Irregular and / or Premature Wear Description
Wear Indicators Description
Radial Tire Waddle Description
Radial Tire Lead Description
Balancing Wheels Description
General Balance Procedures
Tire Rotation
Wheel Removal and Installation
Tire Mounting and Dismounting
Tire Repair
Wheels and Tires Specifications
Tightening Torque Specifications
Precautions on Driveline / Axle
4WD Control System Construction
4WD Control System Description
Description of 4WD Control System Operation
4WD Control System Component Functional Description
4WD Control System Wiring Circuit Diagram
4WD Control System Component Location
4WD Control Symptom Diagnosis
4WD Control System Check
Inspection of 4WD Control Module and Its Circuits
Wheel Hub / Bearing / Oil Seal Removal and Installation
Wheel Bearing Inspection
Steering Knuckle / Wheel Spindle Removal and Installation
Front Axle Shaft / Oil Seal / Kingpin Bearing Outer Race Removal and Installation
Steering Knuckle Seal Removal and Installation
Steering Knuckle Seal Inspection
Air Locking Hub Inspection
VSV1 and VSV2 Inspection
Vacuum Switch Inspection
4WD Switch Inspection
Vacuum Hose / Ripe Inspection
Check Valve Inspection (M13A Model)
Vacuum Pump Inspection (K9K Model)
Vacuum Control Valve Inspection (K9K Model)
Tightening Torque Specifications
Recommended Service Material
Special Tool
Rear Axle Shaft and Wheel Bearing Removal and Installation
Wheel Bearing Inspection
Rear Axle Shaft Inner Oil Seal Removal and Installation
Bearing Retainer and Axle Shaft Oil Seal Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Front Differential Construction
Front Differential Symptom Diagnosis
Gear noise
Bearing noise
Oil leakage
Front Differential Components
Front Differential Gear Oil Inspection and Change
Front Differential Dismounting and Remounting
Front Differential Disassembly
Front Differential Inspection
Front Differential Reassembly
Tightening Torque Specifications
Recommended Service Material
Special Tool
Rear Differential Construction
Rear Differential Symptom Diagnosis
Gear noise
Bearing noise
Oil leakage
Rear Differential Components
Rear Differential Gear Oil Inspection and Change
Rear Differential Dismounting and Remounting
Rear Differential Disassembly
Rear Differential Inspection
Rear Differential Reassembly
Tightening Torque Specifications
Recommended Service Material
Special Tool
Transfer Description
Description of Limited Shift Operation
4WD Control System Description
Description of 4WD Control System Operation
4WD Control System Component Functional Description
On-Board Diagnostic System Description
Input / Output Signal Table of 4WD Control Module
4WD Control System Wiring Circuit Diagram
4WD Control System Component Location
4WD Control System Check
4WD Control System Operation Inspection
Visual Inspection
4WD Control Symptom Diagnosis
4WD Indicator and/or 4WD Low Indicator Does Not Come ON at Ignition Switch ON
4WD Indicator and/or 4WD Low Indicator Come ON Steady
Inspection of 4WD Control Module and Its Circuits
DTC Check
DTC Clearance
DTC Table
Fail-Safe Table
DTC 13 / 14 / 15
DTC 27
DTC 31
DTC 35
DTC 41
DTC 42
DTC 43
DTC 46
DTC 48
DTC 65
DTC 67 / 68
4WD control system does not operate (4WD indicator or 4WD low indicator does not flash and warning buzzer does not sound)
Transfer refuses to operate (4WD indicator or 4WD low indicator flashes, and then transfer does not shift.)
Warning buzzer does not sound although transfer operates normally
Air lock hub does not lock/unlock
Gear slipping out of mesh
Noise
Transfer Gear Oil Change
4WD Switch and 4WD Low Switch Removal and Installation
4WD Switch and 4WD Low Switch Inspection
2WD/4WD Switch Removal and Installation
2WD/4WD Switch Inspection
VSS Removal and Installation
Transfer Assembly Mounting Components
Transfer Assembly Dismounting and Remounting
Transfer Case Components
Transfer Gear Components
Transfer Shift Shaft Components
Transfer Assembly Disassembly and Reassembly
Transfer Shift Actuator Inspection
Transfer Inspection
Front Case Assembly Disassembly and Reassembly
Rear Case Assembly Disassembly and Reassembly
Transfer Input Shaft Assembly Disassembly and Reassembly
Transfer Counter Gear Assembly Disassembly and Reassembly
Shift Fork Shaft Assembly Disassembly and Assembly
Shift Fork Shaft Assembly Inspection
Transfer Output Rear Shaft Assembly Disassembly and Reassembly
Transfer Output Front Shaft Assembly Disassembly and Reassembly
Output Shaft Snap Ring Adjustment
Tightening Torque Specifications
Recommended Service Material
Special Tool
Propeller Shaft Note
Propeller Shaft Symptom Diagnosis
Abnormal noise
Vibration
Propeller Shaft Components
Propeller Shaft On-Vehicle Inspection
Propeller Shaft Removal and Installation
Propeller Shaft Inspection
Universal Joint Disassembly and Reassembly
Tightening Torque Specifications
Recommended Service Material
Special Tool
Brakes Construction
Brakes Diagnosis Note
Brakes Symptom Diagnosis
Brake Fluid Pressure Test (If Equipped with LSPV)
Not enough braking force
Brake pull (Brakes not working in unison)
Noise (high pitched squeak without brake applied)
Rear brake locked prematurely
Brake locked (For vehicle equipped with ABS)
Excessive pedal travel (Pedal stroke too large)
Dragging brakes (A very light drag is present in all brakes immediately after pedal is released)
Pedal pulsation (Pedal pulsates when depressed for braking)
Braking noise
Brake warning lamp lights after engine start
Brake warning lamp turns on when brake is applied
Brake warning lamp fails to turn on even when parking brake is applied
ABS warning lamp does not turn on for 2 sec. after ignition switch has turned ON
ABS warning lamp remains on after ignition switch has turned on for 2 sec.
Brake Pedal Free Height Inspection
Excessive Pedal Travel Inspection
Brake Pedal Play Inspection
Master Cylinder and Brake Fluid Level Inspection
Brake (Stop) Light Switch Inspection
Air Bleeding of Brake System
Brake Hose and Pipe On-Vehicle Inspection
Front Brake Hose / Pipe Components
Front Brake Hose / Pipe Removal and Installation
Rear Brake Hose / Pipe Components
Rear Brake Hose / Pipe Removal and Installation
Master Cylinder Assembly Components
Master Cylinder Reservoir Removal and Installation
Master Cylinder Assembly Removal and Installation
Master Cylinder Assembly Disassembly and Assembly
Master Cylinder Reservoir Check
Master Cylinder Inspection
Booster Operation Inspection
Brake Booster Components
Brake Booster Removal and Installation
Brake Booster Inspection
LSPV (Load Sensing Proportioning Valve) Assembly Removal and Installation (If Equipped)
LSPV (Load Sensing Proportioning Valve) Assembly Inspection and Adjustment (If Equipped)
Proportioning and Bypass Valve Removal and Installation
Tightening Torque Specifications
Recommended Service Material
Special Tool
Front Disc Brake Components
Front Disc Brake Pad On-Vehicle Inspection
Front Disc Brake Pad Removal and Installation
Front Disc Brake Pad Inspection
Front Disc Brake Caliper Removal and Installation
Front Disc Brake Caliper Disassembly and Assembly
Front Disc Brake Caliper Inspection
Front Brake Disc Removal and Installation
Front Brake Disc Inspection
Tightening Torque Specifications
Recommended Service Material
Rear Drum Brake Components
Rear Brake Drum Removal and Installation
Rear Brake Drum Inspection
Rear Brake Shoe On-Vehicle Inception
Rear Brake Shoe Removal and Installation
Rear Brake Shoe Inspection
Rear Brake Shoe Adjustment
Wheel Cylinder Removal and Installation
Wheel Cylinder Inspection
Brake Back Plate Removal and Installation
Tightening Torque Specifications
Recommended Service Material
Special Tool
Parking Brake Cable Component Location
Parking Brake Inspection and Adjustment
Parking Brake Cable Removal and Installation
Parking Brake Lever Removal and Installation
Tightening Torque Specifications
Precautions in Diagnosing Troubles
Precautions in On-Vehicle Service
ABS Hydraulic Unit / Control Module Assembly Description
ABS Schematic
ABS Wiring Circuit Diagram
ABS Component Parts Location
ABS Check
“ABS” Warning Lamp Check
DTC Check
DTC Clearance
DTC Table
“ABS” Warning Lamp Does Not Come ON at Ignition Switch ON
“ABS” Warning Lamp Comes ON Steady
“ABS” Warning Lamp Flashes Continuously While Ignition Switch is ON
DTC is Not Outputted Even with Diag. Switch Terminal Connected to Ground
DTC C1015 (No.15): G Sensor Circuit
DTC C1016 (No.16): Stop Lamp Circuit
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036 (No.21, 22 / 25, 26 / 31, 32 / 35, 36): Right-Front / Left-Front / Right-Rear / Left-Rear Wheel Speed Sensor Circuit
DTC C1041, C1042 / C1045, C1046 / C1055, C1056 (No.41, 42 / 45, 46 / 55, 56): Right-Front / Left-Front / Rear Solenoid Circuit
DTC C1057 (No.57): Power Source Circuit
DTC C1061 (No.61): ABS Pump Motor Circuit
DTC C1063 (No.63): ABS Fail-Safe Circuit
DTC C1071 (No.71): ABS Control Module
ABS Hydraulic Unit Operation Check
ABS Hydraulic Unit / Control Module Assembly Components
ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection
ABS Hydraulic Unit / Control Module Assembly Removal and Installation
Front Wheel Speed Sensor Components
Front Wheel Speed Sensor On-Vehicle Inspection
Front Wheel Speed Sensor Removal and Installation
Front Wheel Speed Sensor Inspection
Rear Wheel Speed Sensor Components
Rear Wheel Speed Sensor On-Vehicle Inspection
Rear Wheel Speed Sensor Removal and Installation
Rear Wheel Speed Sensor Inspection
Front Wheel Speed Sensor Ring On-Vehicle Inspection
Front Wheel Speed Sensor Ring Removal and Installation
Front Wheel Speed Sensor Ring Inspection
Rear Wheel Speed Sensor Ring On-Vehicle Inspection
Rear Wheel Speed Sensor Ring Removal and Installation
G Sensor Removal and Installation
G Sensor Inspection
Tightening Torque Specifications
Special Tool
Precautions on Transmission / Transaxle
Precautions in Diagnosing Trouble
A/T Description
Description of Automatic Transmission Clutch / Brake / Planetary Gear Function
Table of Component Operation
A/T Diagnosis General Description
On-Board Diagnostic System Description
CAN Communication System Description (M13A Model with VVT)
Operation Table of Shift Solenoid Valves, Timing Solenoid Valve and TCC Solenoid Valve
Automatic Gear Shift Table
Transmission Control Module (TCM) Wiring Diagram
Electric Control System Diagram
Electronic Shift Control System Component Location
A/T System Check
Visual Inspection
DTC Table
DTC Check
DTC Clearance
Scan Tool Data
A/T Basic Check
Road Test
Manual Road Test
Stall Test
Time Lag Test
Line Pressure Test
Engine Brake Test
“P” Range Test
A/T Symptom Diagnosis
No Gear Shift to 4th Gear
No Lock-Up Occurs
Transmission Warning Light Circuit Check – Light Does Not Come “ON” at Ignition Switch ON (M13A Model without VVT)
Transmission Warning Light Circuit Check – Light Remains “ON” at Ignition Switch ON (M13A Model without VVT)
TCM Power and Ground Circuit Check
DTC P0705 (No.34): Transmission Range Sensor Circuit Malfunction
DTC P0707 (No.34): Transmission Range Sensor Circuit Low
DTC P0712 (No.38): Transmission Fluid Temperature Sensor Circuit Low
DTC P0713 (No.36): Transmission Fluid Temperature Sensor Circuit High
DTC P0717 (No.14): Input / Turbine Speed Sensor Circuit Malfunction
DTC P0722 (No.31): Output Speed Sensor Circuit No Signal
DTC P0727 (No.35): Engine Speed Input Circuit No Signal (M13A Model without VVT)
DTC P0741 / P0742 (No.78 / 77): TCC Circuit Performance or Stuck OFF/TCC Circuit Stuck ON (M13A Model with VVT)
DTC P0751 / P0752 / P0756 / P0757 (No.62 / 61 / 65 / 63): Shift Solenoid-A (No.1) Performance or Stuck OFF / Shift Solenoid-A (No.1) Stuck ON/Shift Solenoid-B (No.2) Performance or Stuck OFF / Shift Solenoid-B (No.2) Stuck ON (M13A Model with VVT)
DTC P0787 (No.13): Shift / Timing Solenoid Control Circuit Low
DTC P0788 (No.13): Shift / Timing Solenoid Control Circuit High
DTC P0962 (No.41): Pressure Control Solenoid Control Circuit Low
DTC P0963 (No.42): Pressure Control Solenoid Control Circuit High
DTC P0973 / P0976 (No.22 / 24): Shift Solenoid-A (No.1) Control Circuit High/Shift Solenoid-B (No.2) Control Circuit Low
DTC P0974 / P0977 (No.21 / 23): Shift Solenoid-A (No.1) Control Circuit High/Shift Solenoid-B (No.2) Control Circuit High
DTC P1702 (No.52): Internal Control Module Memory Check Sum Error
DTC P1703 (No.86): CAN Invalid Data from Other ECU (M13A Model with VVT)
DTC P1705 (No.51): Engine Coolant Temperature Signal Circuit Malfunction (M13A Model without VVT)
DTC P1724 (No.33): Throttle Position Signal Circuit Low (M13A Model without VVT)
DTC P1725 (No.32): Throttle Position Signal Circuit High (M13A Model without VVT)
DTC P1730 (No.64): Engine Torque Signal Circuit Malfunction (M13A Model without VVT)
DTC P1735 (No.56): Air Conditioner Signal Circuit Malfunction (M13A Model without VVT)
DTC P1774 (No.76): Control Module Communication Bus Off (M13A Model with VVT)
DTC P1775 (No.76): High Speed CAN Communication Bus (Transmit Error) (M13A Model with VVT)
DTC P1777 (No.76): TCM Lost Communication with ECM (Reception Error) (M13A Model with VVT)
DTC P1895 (No.27): Torque Reduction Signal Circuit Malfunction (M13A Model without VVT)
DTC P2769 (No.26): Torque Converter Clutch (TCC) Circuit Low
DTC P2770 (No.25): Torque Converter Clutch (TCC) Circuit High
Inspection of TCM and Its Circuits
Fail-Safe Table
Excessive shift shock
No gear shift as 3rd gear
Poor 1 → 2 shift
Poor 2 → 3 shift
Poor 3 → 4 shift
Poor 4 → 3 shift
Poor 3 → 2 shift
Poor 2 → 1 shift
Incorrect gear shift point
Non operate TCC (lock-up) system
Higher or lower stall speed
Excessive “N” → “D” or “N” → “R” time lag
Higher or lower line pressure
Unable to run in all range
Excessive shift shock
Poor 1 → 2 shift
Poor 2 → 3 shift
Poor 3 → 4 shift
Poor 4 → 3 shift
Poor 3 → 2 shift
Poor 2 → 1 shift
Incorrect shift point
Non operate TCC (lock-up) system
Excessive “N” → “D” or “N” → “R” time lag
Unable to run in all range
Excessive “N” → “D” shift shock
Excessive “N” → “R” shift shock
Poor 1 → 2 shift, excessive shock or slippage
Poor 2 → 3 shift, excessive shock or slippage
Poor 3 ↔ 4 shift, excessive shock or slippage
Poor 3 → 2 shift, excessive shock or slippage
Poor 2 → 1 shift, excessive shock or slippage
Non operate TCC (lock-up) system
Excessive “N” → “D” time lag
Excessive “N” → “R” time lag
Poor engine brake in downshift to “2” range
Poor engine brake in downshift to “L” range
A/T Fluid Level Check
A/T Fluid Change
A/T Fluid Cooler Hoses Check
Select Lever Assembly Components
Select Lever Assembly Installation
Select Lever Knob Installation
Select Lever Assembly Inspection
“3” Position Switch Inspection
Select Control System Components
Selector Rod Removal and Installation
Selector Rod Adjustment
Transmission Range Sensor (Shift Switch) Adjustment and Inspection
Output Shaft Speed Sensor Removal and Installation
Output Shaft Speed Sensor Inspection
Input Shaft Speed Sensor Removal and Installation
Input Shaft Speed Sensor Inspection
Throttle Position Sensor Inspection
Engine Coolant Temperature (ECT) Sensor Inspection
Solenoid Valves (Shift Solenoid Valves, TCC Solenoid Valve and Timing Solenoid Valve) Removal and Installation
Solenoid Valves (Shift Solenoid Valves, TCC Solenoid Valve and Timing Solenoid Valve) Inspection
Pressure Control Solenoid Valve Removal and Installation
Pressure Control Solenoid Valve Inspection
Transmission Control Module (TCM) Removal and Installation
Learning Control Memory Initialization Inspection
Transmission Fluid Temperature Sensor Removal and Installation
Transmission Fluid Temperature Sensor Inspection
Extension Case Oil Seal Replacement Removal and Installation
Interlock Cable Removal and Installation (if equipped)
Automatic Transmission Assembly Components
Automatic Transmission Unit Dismounting and Remounting
Automatic Transmission Unit Components
Automatic Transmission Unit Disassembly and Reassembly
Oil Pump Assembly Components
Oil Pump Assembly Disassembly and Reassembly
Oil Pump Assembly Inspection
Forward Clutch & Input Shaft Assembly Components
Forward Clutch & Input Shaft Assembly Disassembly and Reassembly
Forward Clutch & Input Shaft Assembly Inspection
Direct Clutch & Output Shaft Assembly Components
Direct Clutch & Output Shaft Assembly Disassembly and Reassembly
Direct Clutch & Output Shaft Assembly Inspection
Reverse Clutch Assembly Components
Reverse Clutch Assembly Disassembly and Assembly
Reverse Clutch Assembly Inspection
O/D and 2nd Coast Brake Components
O/D and 2nd Coast Brake Disassembly and Assembly
O/D and 2nd Coast Brake Inspection
2nd Brake Components
2nd Brake Disassembly and Reassembly
2nd Brake Inspection
1st & Reverse Brake Components
1st & Reverse Brake Inspection
One-way Clutch No.1 Inspection
One-way Clutch No.2 Inspection
Front Sun Gear Inspection
Rear Sun Gear Inspection
Planetary Gear Assembly Inspection
Transmission Case Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Manual Transmission Construction
Manual Transmission Oil Change
Extension Case Oil Seal Replacement
Gear Shift Control Lever Assembly Components
Gear Shift Control Lever Assembly Removal and Installation
Gear Shift Control Lever Assembly Disassembly and Reassembly
Gear Shift Control Lever Assembly Inspection
Manual Transmission Unit Components
Manual Transmission Unit Dismounting and Remounting
Gear Shift Lever Case Assembly Components
Gear Shift Lever Case Assembly Removal and Installation
Gear Shift Lever Case Assembly Disassembly and Reassembly
Back Up Lamp Switch Removal and Installation
Back Up Lamp Switch Inspection
Manual Transmission Assembly Components
Manual Transmission Assembly Disassembly and Reassembly
Locating Spring Inspection
Front Case Disassembly and Assembly
Gear Shift Shaft and Fork Components
Gear Shift Fork Inspection
Input Shaft, Countershaft and Output Shaft Components
Input Shaft Assembly Disassembly and Assembly
Input Shaft Assembly Inspection
Countershaft Assembly Disassembly and Reassembly
Countershaft Assembly Inspection
Output Shaft Assembly Disassembly and Reassembly
Tightening Torque Specifications
Recommended Service Material
Special Tool
Transmission Construction
Manual Transmission Oil Change
Differential Side Oil Seal Replacement
Extension Case Oil Seal Replacement
Gear Shift Control Lever Assembly Components
Gear Shift Control Lever Assembly Removal and Installation
Gear Shift Control Lever Assembly Disassembly and Assembly
Gear Shift Control Lever Assembly Inspection
Manual Transmission Unit Components
Manual Transmission Assembly Dismounting and Remounting
Gear Shift Lever Case Assembly Components
Gear Shift Lever Case Assembly Removal and Installation
Gear Shift Lever Case Assembly Disassembly and Assembly
Back Up Lamp Switch Removal and Installation
Back Up Lamp Switch Inspection
Manual Transmission Assembly Components
Manual Transmission Assembly Disassembly and Assembly
Locating Spring Inspection
Front Case Disassembly and Assembly
Gear Shift Shaft and Fork Components
Gear Shift Fork Inspection
Input Shaft, Countershaft and Output Shaft Components
Input Shaft Assembly Disassembly and Assembly
Input Shaft Assembly Inspection
Countershaft Assembly Disassembly and Assembly
Countershaft Assembly Inspection
Output Shaft Assembly Disassembly and Assembly
Output Shaft Assembly Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Clutch Construction
Clutch System Symptom Diagnosis
Slipping
Dragging clutch
Clutch vibration
Noisy clutch
Grabbing clutch
Clutch Pedal Inspection
Clutch Pedal Switch Removal and Installation
Clutch Pedal Switch Inspection
Clutch Cable Components
Clutch Cable Removal and Installation
Clutch Cable Inspection
Clutch Cover, Clutch Disc, Flywheel and Release Bearing Components
Clutch Cover, Clutch Disc, Flywheel and Release Bearings Removal and Installation
Clutch Cover, Clutch Disc, Flywheel and Release bearing Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Clutch Construction
Clutch System Symptom Diagnosis
Slipping
Dragging clutch
Clutch vibration
Noisy clutch
Grabbing clutch
Clutch Pedal Inspection
Clutch Fluid Level Check
Clutch Fluid Pipe and Hose Components
Clutch Fluid Pipe and Hose Removal and Installation
Clutch Fluid Pipe and Hose Inspection
Clutch Master Cylinder Removal and Installation
Clutch Master Cylinder Components
Clutch Master Cylinder Disassembly and Assembly
Clutch Master Cylinder Inspection
Clutch Operating Cylinder Components
Clutch Operating Cylinder Removal and Installation
Clutch Operating Cylinder Disassembly and Assembly
Clutch Operating Cylinder Inspection
Clutch Pedal Switch Removal and Installation
Clutch Pedal Switch Inspection
Clutch Pedal and Clutch Pedal Bracket Components
Clutch Cover, Clutch Disc, Flywheel and Release Bearing Components
Clutch Cover, Clutch Disc, Flywheel and Release Bearing Removal and Installation
Clutch Cover, Clutch Disc, Flywheel and Release Bearing Inspection
Tightening Torque Specifications
Recommended Service Material
Special Tool
Precautions on Steering
Precautions for Steering Diagnosis
Steering Symptom Diagnosis
Hard steering
Too much play in steering
Poor returnability
Steering noise (Rattle or chuckle)
Wander or poor steering stability
Erratic steering when braking
Service Precautions of Steering Wheel and Column
Steering Wheel and Column Description
Checking Steering Column for Accident Damage
Inspection and Repair Required After Accident
Steering Wheel Removal and Installation
Centering Contact Coil Cable Assembly (For Vehicle with Air Bag System)
Combination Switch (For Vehicle without Air Bag System)/Contact Coil and Combination Switch Assembly (For Vehicle with Air Bag System) Removal and Installation
Combination Switch (For Vehicle without Air Bag System)/Contact Coil and Combination Switch Assembly (For Vehicle with Air Bag System) Inspection
Steering Column Assembly Removal and Installation
Steering Column Inspection
Steering Lock Assembly Removal and Installation
Ignition Switch Removal and Installation
Ignition Switch Inspection
Steering Lower Shaft Removal and Installation
Tightening Torque Specifications
Recommended Service Material
Special Tool
Steering System Note
P/S System Description
P/S Fluid Flow Diagram
P/S System Component Location
P/S System Symptom Diagnosis
Steering Wheel Play Check
Steering Force Check
Idle-Up System Check (M13A Model)
Hydraulic Pressure in P/S Circuit Check
Steering wheel feels heavy (at low speed).
Steering wheel feels heavy momentarily when turning it to the left or right.
No idle-up. (M13 engine model)
Steering wheel returns slowly from turns.
Vehicle pulls to one side during straight driving.
Steering wheel play is large and vehicle wanders.
Fluid leakage.
Abnormal noise.
P/S Fluid Level Check
P/S Fluid Leakage Check
P/S System Air Bleeding Procedure
P/S Pump Drive Belt Removal and Installation
P/S Pump Drive Belt Inspection and Adjustment
P/S System Components
P/S Pump Removal and Installation
P/S Pump Disassembly and Assembly
P/S Pump Inspection
P/S Gear Box Removal and Installation
Tightening Torque Specifications
Recommended Service Material
Special Tool
Steering Gear Box and Linkage Construction
Steering Symptom Diagnosis
Steering Wheel Check
Tie-Rod and Drag Rod Removal and Installation
Tie-Rod and Drag Rod Check
Steering Gear Box Removal and Installation
Steering Gear Box Inspection and Adjustment
Tightening Torque Specifications
Recommended Service Material
Special Tool
Precautions on HVAC
Heater and Ventilation Note
Heater and Ventilation Construction
Additional Heater Assembly Description (K9K Model)
Heater and Ventilation Wiring Circuit Diagram
Heater and Ventilation Symptom Diagnosis
Heater blower won’t work even when its switch is ON
Incorrect temperature output
When mode control lever is changed, air outlet port is not changed
Heater blower motor dose not work even when its switch is ON
Incorrect temperature output
When mode control lever is changed, air outlet port is not changed
Heating performance is poor
Heater Unit / Boost Ventilation Removal and Installation (M13A Model)
Heater Unit / Boost Ventilation Removal and Installation (K9K Model)
Heater Blower Motor Removal and Installation
Heater Blower Motor Inspection
Heater Blower Resistor Removal and Installation
Heater Blower Resistor Inspection
Heater Control Lever Assembly Removal and Installation
Heater Blower Fan Switch Inspection
Additional Heater Assembly Removal and Installation (K9K Model)
Additional Heater Assembly Inspection (K9K Model)
Additional Heater Relays Inspection (K9K Model)
Center Ventilation Louver Removal and Installation
Side Ventilation Louver Removal and Installation
Tightening Torque Specifications
A/C System Caution
A/C System Note
Precautions on Servicing A/C System
Refrigerant Type Construction
Air Conditioning System Description
Air Flow Diagram of A/C System
A/C System Wiring Diagram
Major Components of A/C System
A/C System Symptom Diagnosis
A/C System Abnormal Noise Symptom Diagnosis
A/C System Performance Inspection
A/C System Inspection at ECM (M13A Model)
Cool air won’t come out (A/C system won’t operative)
Cool air won’t come out (A/C compressor won’t operative)
Cool air won’t come out (A/C condenser cooling fan motor won’t operative)
Cool air won’t come out (Blower fan motor won’t operative)
Cool air won’t come out or insufficient cooling (A/C system normal operative)
Cool air won’t come out only intermittently
Cool air comes out only at high speed
Cool air won’t come out only at high speed
Insufficient velocity of cooled air
Cool air does not come out (A/C system doesn’t operate)
Cool air dose not come out (A/C compressor doesn’t operate)
Cool air does not come out (A/C condenser cooling fan motor doesn’t operate)
Cool air does not come out (Heater blower motor doesn’t operate)
Cool air does not come out (A/C system normal operates)
Cool air doesn’t come out only intermittently
Cool air comes out only at high speed
Cool air won’t come out only at high speed
Velocity of cooled air is insufficient
During compressor operation, a rumbling noise is heard proportional to engine revolutions
A loud noise is heard at a certain rpm, disproportionately to engine revolution
A loud rattle is heard at low engine rpm
A rumbling noise is heard when compressor is not operating
A chattering noise is heard when compressor is engaged
A droning noise is heard inside vehicle, but not particularly noticeable in engine compartment
Considerable vibration in condenser
A large rattling noise is heard at idle or sudden acceleration
Clattering noise is heard from pulley
Pulley cranks upon contact
Whistling sound is heard from A/C evaporator
Blower fan motor emits a chirping sound in proportion to its speed of rotation
Fluttering noise or large droning noise is heard from blower fan motor
Quickly Checking of Refrigerant Charge
Operation Procedure for Refrigerant Charging
Condenser Assembly On-Vehicle Inspection
Condenser Assembly Removal and Installation (M13A Model)
Condenser Assembly Removal and Installation (K9K Model)
Receiver/Dryer Removal and Installation (M13A Model)
Receiver/Dryer Desiccant Removal and Installation (M13A Model)
Receiver/Dryer Removal and Installation (K9K Model)
Condenser Cooling Fan Assembly On-Vehicle Inspection (M13A Model)
Condenser Cooling Fan Assembly On-Vehicle Inspection (K9K Model)
Condenser Cooling Fan Assembly Removal and Installation (M13A Model)
Condenser Cooling Fan Assembly Removal and Installation (K9K Model)
Cooling Unit (Evaporator) Components
Cooling Unit (Evaporator) Removal and Installation
Cooling Unit (Evaporator) Inspection
A/C Evaporator Thermistor Inspection (M13A Model)
A/C Evaporator Thermistor Inspection (K9K Model)
Expansion Valve Removal and Installation
Expansion Valve Inspection
Dual Pressure Switch On-Vehicle Inspection (M13A Model)
Refrigerant Pressure On-Vehicle Inspection (K9K Model)
Refrigerant Pressure Sensor Removal and Installation
A/C Switch Removal and Installation
A/C Switch Inspection
Condenser Cooling Fan Motor Relay Inspection (M13A Model)
Condenser Cooling Fan Motor Relay Inspection (K9K Engine Model)
Compressor Relay and A/C Relay Inspection (K9K Model)
Compressor Drive Belt Inspection and Adjustment (M13A Model)
Compressor Drive Belt Inspection (K9K Model)
Compressor Drive Belt Removal and Installation (K9K Model)
Compressor Assembly Removal and Installation (M13A Model)
Compressor Assembly Removal and Installation (K9K Model)
Compressor Assembly Components
Magnet Clutch Inspection
Magnet Clutch Removal and Installation (M13A Model)
Magnet Clutch Removal and Installation (K9K Model)
Lip Seal Removal and Installation (M13A Model)
Lip Seal Removal and Installation (K9K Model)
Relief Valve Inspection (K9K Model)
Relief Valve Removal and Installation (K9K Model)
Tightening Torque Specifications
Recommended Service Material
Special Tool
Precautions on Restraint
Precautions on Service and Diagnosis of Seat Belt
Seat Belt Construction
Seat Belt Pretensioner Construction (If Equipped)
Description of Restraint System Type
Inspection and Repair Required after Accident
Front Seat Belt without Pretensioner Components
Front Seat Belt without Pretensioner Removal and Installation
Front Seat Belt with Pretensioner Removal and Installation
Front Seat Belt Inspection
Rear Seat Belt Components
Rear Seat Belt Removal and Installation
Rear Seat Belt Inspection
Tightening Torque Specifications
Precautions on Service and Diagnosis of Air Bag System
Precautions on Handling and Storage of Air Bag Components
Precautions on Disposal of Air Bag and Seat Belt Pretensioner
Air Bag System Construction
Air Bag System Wiring Diagram
Air Bag System Components, Wiring and Connectors Location
Repairs and Inspections Required after an Accident
Inspection of Intermittents and Poor Connections
Air Bag Diagnostic System Check
Air Bag Diagnostic System Check Flow
DTC Description
DTC Table
DTC Check
DTC Clearance
“AIR BAG” Warning Lamp Comes ON Steady
“AIR BAG” Warning Lamp Does Not Come ON
“AIR BAG” Warning Lamp Flashes
“AIR BAG” Warning Lamp Cannot Indicate Flashing
SDM Serial Data Circuit Trouble Diagnosis Flow
DTC B1015: Passenger Air Bag Initiator Circuit Resistance High
DTC B1016: Passenger Air Bag Initiator Circuit Resistance Low
DTC B1018: Passenger Air Bag Initiator Circuit Short to Ground
DTC B1019: Passenger Air Bag Initiator Circuit Short to Power Circuit
DTC B1021: Driver Air Bag Initiator Circuit Resistance High
DTC B1022: Driver Air Bag Initiator Circuit Resistance Low
DTC B1024: Driver Air Bag Initiator Circuit Short to Ground
DTC B1025: Driver Air Bag Initiator Circuit Short to Power Circuit
DTC B1032: Power Source Voltage Low
DTC B1035: Forward Sensor Circuit Open or Short to Power Circuit (K9K Model)
DTC B1036: Forward Sensor Circuit Short Between Two Wires or Short to Ground (K9K Model)
DTC B1041 / B1045: Driver / Passenger Pretensioner Initiator Circuit Resistance High
DTC B1042 / B1046: Driver / Passenger Pretensioner Initiator Circuit Resistance Low
DTC B1043 / B1047: Driver / Passenger Pretensioner Initiator Circuit Short to Ground
DTC B1044 / B1048: Driver / Passenger Pretensioner Initiator Circuit Short to Power Circuit
DTC B1051: Frontal Crash Detected (System Activation Command Outputted)
DTC B1071: Internal SDM Fault
DTC B1013: System Specifications Different from SDM Specifications
Disabling Air Bag System
Enabling Air Bag System
SDM Removal and Installation
SDM Inspection
Driver Air Bag (Inflator) Module Removal and Installation
Driver Air Bag (Inflator) Module Inspection
Passenger Air Bag (Inflator) Module Removal and Installation
Passenger Air Bag (Inflator) Module Inspection
Forward Sensor Removal and Installation
Forward Sensor Inspection
Contact Coil and Combination Switch Assembly Removal and Installation
Contact Coil and Combination Switch Assembly Inspection
Seat Belt Pretensioner Removal and Installation
Seat Belt Pretensioner Inspection
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal
Tightening Torque Specifications
Use of Special Tools
Recommended Service Material
Special Tool
Precautions on Body, Cab and Accessories
Precautions for Body Service
Fastener Caution for Body Service
Cautions in Body Electrical System Servicing
Precautions for Wiring System
Abbreviations
Wire / Connector Color Symbols
Symbols and Marks
How to Read Connector Layout Diagram
How to Read Connector Codes and Terminal Nos.
How to Read Ground (Earth) Point
How to Read Power Supply Diagram
How to Read System Circuit Diagram
Glossary
Connector Layout Diagram
Engine Room for Connector Layout Diagram
Instrument Panel for Connector Layout Diagram
Door, Roof for Connector Layout Diagram
Floor for Connector Layout Diagram
Rear for Connector Layout Diagram
Ground (Earth) Point
Power Supply Diagram
Fuses and the Protected Parts
System Circuit Diagram
A-1 Cranking System Circuit Diagram
A-2 Charging System Circuit Diagram
A-3 Ignition System Circuit Diagram
A-4 Engine Control System Circuit Diagram
A-5 Immobilizer System Circuit Diagram
A-6 4A/T Control System Circuit Diagram
A-7 4WD Control System Circuit Diagram
A-8 Cooling System Circuit Diagram
B-1 Windshield Wiper and Washer Circuit Diagram
B-2 Rear Wiper and Washer Circuit Diagram
B-3 Rear Window Defogger Circuit Diagram
B-4 Power Window Circuit Diagram
B-5 Power Door Lock Circuit Diagram
B-6 Power Mirror Circuit Diagram
B-7 Horn Circuit Diagram
C-1 Combination Meter (Meter) Circuit Diagram
C-2 Combination Meter (Indicator) Circuit Diagram
C-3 Combination Meter (Warning Lamp) Circuit Diagram
D-1 Headlight System Circuit Diagram
D-2 Position, Tail and License Plate Light Circuit Diagram
D-3 Illumination Light Circuit Diagram
D-4 Interior Light Circuit Diagram
D-5 Turn Signal and Hazard Warning Light Circuit Diagram
D-6 Brake Light Circuit Diagram
D-7 Back-Up Light Circuit Diagram
D-8 Front Fog Light Circuit Diagram
D-9 Rear Fog Light Circuit Diagram
D-10 Headlight Beam Leveling System Circuit Diagram
E-1 Heater and Air Conditioner Circuit Diagram
E-2 Seat Heater Circuit Diagram
F-1 Audio System / Cigarette Lighter Circuit Diagram
F-2 Clock Circuit Diagram
F-3 Warning Buzzer Circuit Diagram
G-1 Anti-lock Brake System Circuit Diagram
G-2 Air Bag Control System Circuit Diagram
List of Connectors
A Connector
B Connector
C Connector
E Connector
G Connector
J Connector
K Connector
L Connector
M Connector
O Connector
Q Connector
Reassembling Note for Wiring Harness
Around Engine
Tightening Torque Specifications
Headlight Symptom Diagnosis
Headlights with Leveling System (If Equipped) Symptom Diagnosis
Turn Signal and Hazard Warning Lights Symptom Diagnosis
Clearance, Tail and License Plate Light Symptom Diagnosis
Back-Up Light Symptom Diagnosis
Brake Lights Symptom Diagnosis
Rear Fog Light (If Equipped) Symptom Diagnosis
Interior Lights Symptom Diagnosis
Only one headlight does not light up
Headlights do not light up
Only one beam (“Hi” or “Lo”) does not light
Both headlights do not move
Only of headlights (either Right or Left) does not move
Flash rate high or one side only flashes
Flash rate low
One side only flashes
No flashing
Some lights do not light
ALL lights do not light up
Back-up lights do not light up
Back-up lights stay on
Brake lights do not light up
Brake lights stay on
Rear fog light does not come on
Interior light do not light up
One of interior light does not light up
Headlight Components
Headlight Assembly Removal and Installation
Headlight Bulb Replacement
Headlight Aiming Adjustment with Screen
Light Switch Removal and Installation
Lighting Switch Inspection
Headlight Leveling Switch Inspection (If Equipped)
Headlight Leveling Actuator On-Vehicle Inspection (If Equipped)
Turn Signal Light Switch Removal and Installation
Turn Signal Light Switch Inspection
Hazard Switch Inspection
Turn Signal and Hazard Warning Lights System Circuit Inspection
Stop (Brake) Lamp Switch Inspection
Rear Fog Light Circuit Inspection (If Equipped)
Combination Meter Circuit Diagram
Combination Meter Location
Speedometer and VSS Symptom Diagnosis
Fuel Meter and Fuel Gauge Unit Symptom Diagnosis
Tachometer and ECM Symptom Diagnosis
Engine Coolant Temperature (ECT) Meter and Sensor Symptom Diagnosis
Oil Pressure Light Symptom Diagnosis
Brake and Parking Brake Warning Light Symptom Diagnosis
Seat Belt Warning Light Symptom Diagnosis
Cigarette Lighter Symptom Diagnosis
Speedometer shows no operation
Fuel meter shows no operation
Tachometer shows no operation
Engine coolant temperature meter shows no operation
Oil pressure warning light does not light up when ignition switch is ON at engine OFF
Brake warning light does not light up when brake fluid low level
Brake warning light does not light up when cranking (when ignition switch at ST position)
Brake warning light does not light up when parking brake pull up
Seat belt warning light dose not light up
Cigarette lighter shows no operation
Combination Meter Removal and Installation
Fuel Level Meter Inspection
Fuel Sender Gauge Inspection
Oil Pressure Switch Inspection
Oil Pressure Switch Removal and Installation
Engine Coolant Temperature (ECT) Meter Inspection
Engine Coolant Temperature (ECT) Sensor (for Meter) Removal and Installation
Engine Coolant Temperature (ECT) Sensor (for Meter) Inspection
Brake Fluid Level Switch Inspection
Parking Brake Switch Inspection
Indicator Controller (For Brake Warning Light) Inspection
Brake Vacuum Switch Inspection
Door Switch Inspection
Seat Belt Switch Inspection (If Equipped)
Instrument Panel Removal and Installation
Tightening Torque Specifications
Front Wiper and Washer Symptom Diagnosis
Rear Wiper and Washer (If Equipped) Symptom Diagnosis
Front wiper malfunctions or does not return to its original position
Front washer malfunctions
Rear wiper malfunctions or does not return to its original position
Rear washer malfunctions
Wipers and Washers Components
Washer Pump Removal and Installation (M13A Model)
Washer Pump Removal and Installation (K9K Model)
Washer Pump Inspection
Front Wiper Motor Inspection
Rear Wiper Motor Inspection
Wiper and Washer Switch Removal and Installation
Wiper and Washer Switch Inspection
Wiper Circuit Inspection
Windshield Construction
Rear Window Defogger (If Equipped) Symptom Diagnosis
Power Window Control System (If Equipped) Symptom Diagnosis
Power Door Mirror Control System Symptom Diagnosis
Door Mirror Heater (If Equipped) Symptom Diagnosis
Defogger does not operate
All power windows do not operate
Only one power window does not operate
All power door mirrors do not operates
One power mirror does not operate
All door mirrors mist when rear defogger switch ON
One door mirror mists when rear defogger switch is ON
Windshield Removal and Installation
Front Door Window Components
Front Door Window Removal and Installation
Front Door Window Regulator Removal and Installation
Front Door Window Regulator Inspection
Quarter Window Removal and Installation
Rearend Door Glass Removal and Installation
Rearend Door Window Defogger Switch Inspection
Rearend Door Window Defogger Wire Inspection
Rearend Door Window Defogger Wire Repair
Rearend Door Window Defogger Relay Inspection
Power Window Breaker Inspection (If Equipped)
Power Window Main Switch Inspection
Power Window Sub Switch Inspection
Power Door Mirror Switch Inspection (If Equipped)
Power Door Mirror Actuator Inspection (If Equipped)
Door Mirror Heater Switch Inspection (If Equipped)
Door Mirror Heater Inspection (If Equipped)
Tightening Torque Specifications
Keyless Entry System (If Equipped) Description (For M13 Engine Model)
Power Door Lock System (If Equipped) Component Location
Power Door Lock System (If Equipped) Symptom Diagnosis
Power Door Lock System with Keyless Entry System (If Equipped) Symptom Diagnosis
Power Door Lock System Operation Inspection
Power Door Lock System Circuit Inspection
Keyless Entry System Operation Inspection
Keyless Entry System Circuit Inspection
All doors are not locked/unlocked by only driver side key cylinder switch
Only one door is not locked/unlocked
All doors are not locked/unlocked by only driver side key cylinder switch
Only one door is not locked/unlocked
All doors are not locked/unlocked by only keyless entry transmitter
Turn signal lights are not flashed when doors are locked/unlocked by transmitter
Interior light does not turn ON when interior light switch is at DOOR position and doors are unlocked by transmitter
Front Door Lock Assembly Components
Front Door Lock Assembly Removal and Installation
Driver Side Key Cylinder Switch Inspection
Power Door Lock Actuator Inspection
Rearend Door Lock Assembly Removal and Installation
Replacement of Transmitter Battery
Transmitter Code Registration Procedure
Tightening Torque Specifications
Front Seat Heater (If Equipped) Symptom Diagnosis
Both seat back and cushion do not become hot although seat heater switch is ON
Only seat back does not become hot although seat heater switch is ON
Only seat cushion does not become hot although seat heater switch is ON
Front Seat Components
Front Seat Removal and Installation
Front Seat Heater Switch (Driver and Passenger Side) (If Equipped) Inspection
Front Seat Heater Wire (If Equipped) Inspection
Rear Seat Components
Rear Seat Removal and Installation
Tightening Torque Specifications
Floor Carpet Components
Floor Carpet Removal and Installation
Head Lining Removal and Installation
Tightening Torque Specifications
Sliding Roof Components
Sliding Roof Glass Removal and Installation
Sliding Roof Glass Adjustment
Sliding Roof Deflector Removal and Installation
Sunshade Removal and Installation
Crank Drive Removal and Installation
Crank Drive Inspection
Sliding Roof Assembly Removal and Installation
Sliding Roof Assembly Disassembly and Reassembly
Tightening Torque Specifications
Recommended Service Material
Front Door Assembly Removal and Installation
Rearend Door Assembly Components
Rearend Door Assembly Removal and Installation
Tightening Torque Specifications
Description of Anti-Corrosion Treatment
Description of Metal Replacement Parts Finishing
Sealant Application Area
Undercoating / Anti-Corrosion compound Application Area
Roof Rail Components (If Equipped)
Roof Rail Removal and Installation (If Equipped)
Splash Guard Components
Splash Guard Removal and Installation
Precautions in Diagnosing Troubles
Precautions in Handling Immobilizer Control System
Immobilizer Control System Introduction
On-Board Diagnostic System (Self-Diagnosis Function) Description
Immobilizer Control System Wiring Circuit Diagram
Immobilizer Control System Check
DTC Check
DTC Table
DTC is Not Output from Diagnostic Output Terminal (For Vehicle Not Equipped with Air Bag System)
Immobilizer Indicator Lamp Check for Vehicle Equipped with Immobilizer Indicator Lamp (Immobilizer Indicator Lamp Does Not Light at Ignition Switch ON)
Immobilizer Indicator Lamp Check for Vehicle Equipped with Immobilizer Indicator Lamp (Immobilizer Indicator Lamp Remains on after Engine Starts)
DTC is Not Output from Immobilizer Control Module (For Vehicle Equipped with Air Bag System)
DTC 11/32: Transponder Code Not Matched
DTC 31: Transponder Code Not Registered
DTC 12: Fault in Immobilizer Control Module
DTC 13: No Transponder Code Transmitted or Coil Antenna Opened/Shorted
DTC 21: ECM/Immobilizer Control Module Code Not Matched (Immobilizer Control Module Side)
DTC 81 (P1623): ECM/Immobilizer Control Module Code Not Matched (ECM Side)
DTC 84 (P1620): ECM/Immobilizer Control Module Code Not Registered
DTC 82 (P1622): Fault in ECM
DTC 22: Ignition Switch Circuit Open/Short
DTC 23/83 (P1621): No ECM/Immobilizer Control Module Code Transmitted Malfunction
Inspection of ECM, Immobilizer Control Module and Its Circuit
Immobilizer Control Module Removal and Installation
Coil Antenna Removal and Installation (Vehicle Not Equipped with Air Bag System)
How to Register Ignition Key
Procedure after Immobilizer Control Module Replacement
Procedure after ECM Replacement
Special Tool
Precautions in Diagnostic system
Precautions in Diagnosing Troubles
Precautions in Handling Immobilizer Control System
Precautions for Replacing ECM or Immobilizer Control Module
Immobilizer Control System Components Description
On-Board Diagnostic System Description
Immobilizer Control System Wiring Circuit Diagram
Immobilizer Control System Component Location
Immobilizer Control System Check
DTC Check
DTC Clearance
DTC Table
Scan Tool Data
DTC 16: Communication Line Between Immobilizer Control Module and Coil Antenna Shorted to Ground Circuit or Open
DTC 21: Communication Line Between Immobilizer Control Module and Coil Antenna Shorted to Power Circuit
DTC 70: Immobilizer Control module Internal Failure
General Troubleshooting of Immobilizer Control System
Inspection of Immobilizer Control Module and Its Circuit
Immobilizer Control Module Removal and Installation
Coil Antenna Removal and Installation
Coil Antenna Inspection
Registration Procedure of Immobilizer Control System Components
Special Tool
Under Body Dimensions
Body Dimensions