5C
Clutch Master Cylinder Removal and Installation
Reference: Clutch Master Cylinder Components:K9K Model
Removal
1) Clean around reservoir cap and take out fluid with syringe or such from brake master cylinder reservoir.
2) Remove clevis master cylinder clip (1) and master cylinder pin (2).
3) Disconnect clutch reservoir hose (8).
4) Disconnect fluid pipe (3) from master cylinder assembly (4) by loosing flare nut (5).
5) Remove master cylinder nut (6) and bolt (7).
6) Remove master cylinder assembly (4) and gasket (10).
9. Clamp
Installation
Reference: Clutch Master Cylinder Disassembly and Assembly:K9K Model
1) Install master cylinder assembly (1) and new gasket (9) to dash panel.
NOTE:
Do not reuse gasket.
2) Tighten master cylinder nut (3) and bolt (4) to specified torque.
Tightening torque
Clutch master cylinder nut and bolt ( a ): 13 N·m ( 1.3 kg-m, 9.5 lb-ft)
3) Connect fluid pipe and tighten flare nut (2) to specified torque.
Tightening torque
Clutch pipe flare nut ( b ): 16 N·m ( 1.6 kg-m, 11.5 lb-ft)
4) Connect clutch reservoir hose (7).
5) Apply grease to master cylinder pin (5) and install master cylinder pin.
“A” : Grease 99000–25010 ( SUZUKI Super Grease A )
6) Install master cylinder clip (6).
8. Clamp
7) Fill brake master cylinder reservoir with specified brake fluid and check fluid leakage.
8) For procedure of air bleeding, refer to Air Bleeding of Brake System .
9) Check clutch pedal free travel and clutch release margin. (Refer to Clutch Pedal Inspection:K9K Model .)