P/S Pump Removal and Installation - Suzuki Jimny Workshop Manual
6C
P/S Pump Removal and Installation
Removal
1)
Take out fluid in P/S fluid reservoir with syringe or such.
2)
Remove P/S belt.
3)
Disconnect high pressure hose and low pressure hose.
4)
Disconnect pressure switch lead harness. (M13 engine model)
5)
Remove P/S pump (1) removing mounting bolts (3).
CAUTION:
•
Clean couplers at intake and discharge ports completely before disconnection.
• Plug ports of removed pump to prevent dust and any foreign object from entering.
• Plug ports of removed pump to prevent dust and any foreign object from entering.
| [A]: | M13 engine model | 2. | P/S pump bracket |
| [B]: | K9K engine model |
Installation
CAUTION:
After installation, fill A/T fluid (an equivalent to DEXRON®-II, DEXRON®-III or DEXRON®-IIE) and be sure to bleed air referring to
P/S System Air Bleeding Procedure
.
Install components in reverse order of removal procedure noting the following points.
•
Tighten each bolt as specified below.
Oil pump mounting bolt (K9K engine model) ( a ): 28 N·m ( 2.8 kg-m, 20.0 lb-ft)
Oil pump high pressure union bolt (M13 engine model) ( b ): 60 N·m ( 6.0 kg-m, 43.5 lb-ft)
Oil pump high pressure flare nut (K9K engine model) ( b ): 28 N·m ( 2.8 kg-m, 20.0 lb-ft)
Tightening torque
Oil pump mounting bolt (M13 engine model)
(
a
):
25
N·m (
2.5
kg-m,
18.5
lb-ft)Oil pump mounting bolt (K9K engine model) ( a ): 28 N·m ( 2.8 kg-m, 20.0 lb-ft)
Oil pump high pressure union bolt (M13 engine model) ( b ): 60 N·m ( 6.0 kg-m, 43.5 lb-ft)
Oil pump high pressure flare nut (K9K engine model) ( b ): 28 N·m ( 2.8 kg-m, 20.0 lb-ft)
| [A]: | M13 engine model | 1. | Union bolt |
| [B]: | K9K engine model |
M13 engine bolt
•
Adjust P/S belt referring to
P/S Pump Drive Belt Removal and Installation
.
• Connect pressure switch terminal.
• Connect pressure switch terminal.
K9K engine bolt