The WARNING and CAUTION describe some general precautions that you should observe when servicing a vehicle. These general precautions apply to many of the service procedures, and they will not necessarily be repeated with each procedure to which they apply.
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Before starting any service work, cover fenders, seats and any other parts that are likely to get scratched or stained during servicing. Also, be aware that what you wear (e.g, buttons) may cause damage to the vehicle’s finish.
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When performing service to electrical parts that does not require use of battery power, disconnect the negative cable of the battery.
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When disconnecting the negative cable from the battery, be careful to the following.
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Check and record DTCs in ECM and immobilizer control module if necessary before disconnecting.
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Record displayed contents of clock and/or audio system, etc. before disconnecting and reset it as before after connecting.
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When removing the battery, be sure to disconnect the negative cable first and then the positive cable. When reconnecting the battery, connect the positive cable first and then the negative cable, and replace the terminal cover.
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When removing parts that are to be reused, be sure to keep them arranged in an orderly manner so that they may be reinstalled in the proper order and position.
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Whenever you use oil seals, gaskets, packing, O-rings, locking washers, split pins, self-locking nuts, and certain other parts as specified, be sure to use new ones. Also, before installing new gaskets, packing, etc., be sure to remove any residual material from the mating surfaces.
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Make sure that all parts used in reassembly are perfectly clean.
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When use of a certain type of lubricant, bond or sealant is specified, be sure to use the specified type.
“A”
:
Sealant
99000–31260
(
SUZUKI Bond No.1217G
)
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Be sure to use special tools when instructed.
Special Tool
(A)
:
09917-98221
(B)
:
09916-58210
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When disconnecting vacuum hoses, attach a tag describing the correct installation positions so that the hoses can be reinstalled correctly.
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After servicing fuel, oil, coolant, vacuum, exhaust or brake systems, check all lines related to the system for leaks.
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For vehicles equipped with petrol engine, never disconnect the fuel line between the fuel pump and injector without first releasing the fuel pressure, or fuel can be sprayed out under pressure.
Refer to
Fuel Pressure Relief Procedure:M13A
for fuel pressure releasing.
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For vehicles equipped with diesel engine, never disconnect fuel high-pressure line between injection pump and injectors under pressure, or fuel can be sprayed out under pressure.
Be sure to confirm that fuel high-pressure line is not under pressure referring to
Fuel Pressure Relief Confirmation Procedure:K9K
before disconnecting.
If it is under pressure, wait fill it is not under pressure.
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When performing a work that produces a heat exceeding 80 °C (176 °F) in the vicinity of the electrical parts, remove the heat sensitive electrical part(s) beforehand.
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Use care not to expose connectors and electrical parts to water which will be a cause of a trouble.
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Always be careful not to handle electrical parts (computer, relay, etc.) in a rough manner or drop them.