5C
Clutch Cover, Clutch Disc, Flywheel and Release Bearings Removal and Installation
Reference: Clutch Cover, Clutch Disc, Flywheel and Release Bearing Components:M13A Model
Removal
1) Remove of clutch presupposes that the transaxle has been separated from engine according to the method outlined in Manual Transmission Unit Dismounting and Remounting:M13A Model .
2) Hold flywheel stationary with special tool and remove bolts securing clutch cover to flywheel, and take off clutch cover and disc.
Special Tool
(A) : 09924–17810
3) Hold flywheel stationary with special tool and remove bolts securing flywheel to crank shaft, and take off flywheel.
Special Tool
(A) : 09924–17810
4) Use special tool for pulling out of input shaft bearing (1).
Special Tool
(A) : 09921–26020
5) Detach clutch release fork (1) from clutch release fork return spring (2).
6) Remove release bearing (1) and clutch release fork (2).
Installation
Reference: Clutch Cover, Clutch Disc, Flywheel and Release bearing Inspection:M13A Model
NOTE:
• Before installing flywheel, clutch disc and clutch cover, hoist vehicle and lift transaxle by jack up to transaxle installation position.
• Before assembling, make sure that flywheel surface and pressure plate surface have been cleaned and dried thoroughly.
1) Before installing retainer, apply grease to release bearing (1) inner surface and release fork (2).
“A” : Grease 99000–25010 ( SUZUKI Super Grease A )
2) Install input shaft bearing (1) to flywheel using special tool.
Special Tool
(A) : 09925–98210
3) Install flywheel (1) to crankshaft and tighten bolts (2) applied with sealant at thread part to specification.
Special Tool
(A) : 09924–17810
“A” : Sealant 99000–31110 ( SUZUKI Bond No.1215 )
Tightening torque
Flywheel bolts ( a ): 76 N·m ( 7.6 kg-m, 55.0 lb-ft)
4) Using special tool, install clutch disc and clutch cover (1). Tighten clutch cover bolts (2) to specification using special tool.
Special Tool
(A) : 09923–36320
(B) : 09924–17810
Tightening torque
Clutch cover bolts ( a ): 23 N·m ( 2.3 kg-m, 17.0 lb-ft)
5) Slightly apply grease to input shaft. Then join transaxle assembly with engine. Refer to Manual Transmission Unit Dismounting and Remounting:M13A Model .
“A” : Grease 99000–25210 ( SUZUKI Super Grease I )
NOTE:
Turn crankshaft with wrench from front while inserting transaxle input shaft to clutch unit splines mesh.