Reverse Clutch Assembly Disassembly and Assembly - Suzuki Jimny Workshop Manual

1) Remove snap ring (1) from reverse clutch drum (2).

2) Remove reverse clutch disc set (separator plate (1), 3 friction discs (2) and 3 friction plates (3)) from reverse clutch drum (4).

3) Using special tool and hydraulic press, compress reverse clutch piston return spring (1) and remove snap ring (2) from reverse clutch drum (3).

4) Remove reverse clutch piston return spring (1) from reverse clutch drum (3).

5) Install special tool to reverse clutch drum (1).

6) Blow air into special tool to remove reverse clutch piston (2) from reverse clutch drum (1).

7) Remove O-rings (1) from reverse clutch drum (2) and reverse clutch piston (3).

1) After applying A/T fluid to O-rings (1), install them to reverse clutch drum (2) and reverse clutch piston (3).

2) Install reverse clutch piston (1) and reverse clutch piston return spring (2) to reverse clutch drum (3).

3) Using special tool and hydraulic press, compress reverse clutch piston return spring (1) and install new snap ring (2) to reverse clutch drum (3).

4) Install reverse clutch disc set (3 friction plates (1), 3 friction discs (2) and separator plate (3)) to reverse clutch drum (4).

5) Install new snap ring (1) to reverse clutch drum (2).

6) After completion of reassembly, check piston stroke referring to Reverse Clutch Assembly Inspection .