Removal
2)
Fix clutch plate (1) with special tool and remove clutch plate bolt (2) and washer (3).
Special Tool
(A)
:
09991–06020
3)
Remove clutch plate (1) using special tool.
Special Tool
(A)
:
09991–06030
4)
Remove circlip (1) using special tool.
Special Tool
(A)
:
09900–06107
5)
Remove magnet clutch lead wire clamp screw, and disconnect magnet clutch lead wire.
6)
Remove magnet clutch pulley (1) with puller (2).
CAUTION:
Be careful not to damage pulley part.
7)
Remove snap ring (1) by using special tool.
Special Tool
(A)
:
09900–06107
8)
Remove magnet clutch coil (2) from compressor body assembly (3).
Installation
1)
Install magnet clutch coil (1).
NOTE:
Protrusion on under side of magnet clutch coil (1) must match hole in compressor body assembly (2).
2)
Install snap ring (3) to proper direction as show using special tool.
Special Tool
(A)
:
09900-06107
3)
Install magnet clutch.
a)
Set magnet clutch pulley (1) squarely over clutch installation boss.
b)
Place special tool onto clutch bearing.
Ensure that edge rests only on inner race of bearing.
Special Tool
(A)
:
09991–06010
4)
Install snap ring (1) using special tool.
Special Tool
(A)
:
09900–06107
CAUTION:
Be careful not to scratch bearing seal.
5)
Adjust clearance between clutch plate (1) and magnet clutch coil (2) by putting shim on compressor shaft.
Standard clearance between clutch plate and magnet clutch coil
“a”: 0.3 – 0.6 mm (0.012 – 0.024 in.)
6)
Tighten new clutch plate bolt (1) as specified torque.
Tightening torque
Clutch plate bolt
(
a
):
14
N·m (
1.4
kg-m,
10.5
lb-ft)
Special Tool
(a)
:
09991–06020