Clutch Cover, Clutch Disc, Flywheel and Release Bearing Removal and Installation
Removal
2)
Hold flywheel with special tool and remove clutch cover bolts (1) and take off clutch cover (2) and disc.
Special Tool
(A)
:
09916–98110
3)
Hold flywheel (1) with special tool and remove flywheel bolts (2) and take off flywheel with spacer (3).
Special Tool
(A)
:
09916–98110
4)
Remove input shaft bearing from crankshaft by hand, if necessary.
5)
Remove release bearing (1) and clutch release fork (2).
Installation
NOTE:
Before assembling, make sure that flywheel surface and pressure plate surface have been cleaned and dried thoroughly.
1)
Apply grease to release bearing (1) inner surface and release fork (2).
“A”
:
Grease
99000–25010
(
SUZUKI Super Grease A
)
2)
Install input shaft bearing to crankshaft.
3)
Install flywheel (1) with spacer (3) to crankshaft as shown in figure and tighten bolts (2) to specified torque.
Special Tool
(A)
:
09916–98110
Tightening torque
Flywheel bolt
(
a
):
55
N·m (
5.5
kg-m,
40.0
lb-ft)
4)
Using special tool, install clutch disc and clutch cover (1).
Tighten clutch cover bolts (2) to specification using special tool.
NOTE:
•
While tightening clutch cover bolts, compress clutch disc with special tool (A) by hand so that disc centered.
•
Tighten cover bolts little by little evenly in diagonal order.
Special Tool
(A)
:
09923–36320
(B)
:
09916–98110
Tightening torque
Clutch cover bolt
(
a
):
23
N·m (
2.3
kg-m,
17.0
lb-ft)
5)
Install release bearing (1) and clutch release fork (2).