5B
Manual Transmission Assembly Dismounting and Remounting
Reference: Manual Transmission Assembly Components:K9K Model
Dismounting
1) Disconnect negative cable at battery.
2) Remove gear shift control lever referring to Gear Shift Control Lever Assembly Removal and Installation:K9K Model .
3) Remove CKP sensor referring to Crankshaft Position (CKP) Sensor (Engine Speed Sensor) Removal and Installation:K9K .
4) Remove propeller shaft No.1 and No.2 referring to Propeller Shaft Removal and Installation .
5) Remove exhaust pipe referring to Exhaust Pipe Removal and Installation:K9K .
6) Remove starting motor from transmission case referring to Starting Motor Removal and Installation .
7) Remove clutch operating cylinder (1) referring to Clutch Operating Cylinder Removal and Installation:K9K Model .
8) Disconnect back up lamp switch coupler (1).
9) Undo wiring harness clamp.
10) Support transmission with transmission jack.
11) Remove rear mounting bracket (1).
12) Remove gear shift control arm (2).
13) Remove transmission to engine bolts and nut.
14) Pull transmission out so as to disconnect input shaft from clutch disc, and then lower it.
Remounting
For remounting, reverse dismounting procedure noting the following.
• Install clutch operating cylinder referring to Clutch Operating Cylinder Removal and Installation:K9K Model .
• Tightening bolts and nuts to specified torque referring to Manual Transmission Unit Components:K9K Model .
• Set wiring harness clamps securely.
• Fill transmission with oil as specified referring to Manual Transmission Oil Change:K9K Model .
• Connect battery and check function of engine, clutch and transmission.