3C
Front Case Assembly Disassembly and Reassembly
Reference: Transfer Assembly Disassembly and Reassembly
CAUTION:
Pave waste cloth under case in order to prevent mating surface from damage.
Disassembly
1) By using special tool, remove front case No.1 oil seal (1) and front case No.2 oil seal (2) from front case.
Special Tool
(A) : 09913–50121
2) Remove circlip, and then remove front case No.1 bearing (3) from front case using special tool and hydraulic press (1).
Special Tool
(A) : 09913–75830
3) Remove front case No.2 bearing (2) from front case using special tool and hydraulic press (1).
Special Tool
(A) : 09913–75830
4) Remove oil protect plate (1) and oil receiver (2) from front case, if necessary.
Reassembly
1) Install front case No.1 bearing (1) and front case No.2 bearing (2) to front case using special tools and hammer.
Special Tool
(A) : 09913–75810
(B) : 09944–66020
2) Fix front case No.1 bearing with new circlip (1) using special tool.
Special Tool
(A) : 09900–06108
3) By using special tool and hummer, install front case No.1 oil seal (1) and front case No.2 oil seal (2) to front case at specified position as shown in the figure. Apply grease to each oil seal lip.
Special Tool
(A) : 09913–75810
“A” : Grease 99000–25010 ( SUZUKI Super Grease A )
Transfer front case oil seal installing position
“a”: 38.2 – 39.2 mm (1.50 – 1.54 in.)
“b”: 164.3 – 165.3 mm (6.47 – 6.51 in.)
3. Front case No.1 bearing
4. Front case No.2 bearing
5. Circlip
4) Install transfer oil protect plate (1) and transfer oil receiver (2) to front case.
Tightening torque
Transfer oil protect plate bolt ( a ): 5 N·m ( 0.5 kg-m, 3.5 lb-ft)
3. Transfer oil protect plate bolt