3)
Install magnet clutch pulley.
a)
Set magnet clutch horizontally over magnet clutch pulley installation boss.
b)
Place special tool onto bearing of magnet clutch pulley by ensuring that edge of special tool rests only on inner race of bearing.
Special Tool
(A)
:
09991–06010
c)
Press down special tool to arrow direction till it stops.
6)
Adjust clearance between magnet clutch plate (1) and magnet clutch pulley by putting shim(s) on compressor shaft. To measure the clearance, perform the following steps.
a)
Put compressor in a vise (2).
b)
Set dial gauge (3) on magnet clutch plate, and then adjust its pointer at 0.
c)
Connect battery positive terminal (+) to magnet clutch coil lead wire.
d)
Connect battery negative terminal (–) to compressor body assembly. (At this point, magnet clutch plate and magnet clutch pulley are kept in contact.)
e)
Disconnect battery negative terminal (–) to compressor body assembly. (At this point, magnet clutch plate and magnet clutch pulley are not in contact.)
f)
Read stroke of magnet clutch plate from dial gauge by performing step d) and e) repeatedly. (Stroke of magnet clutch plate is clearance between magnet clutch plate and magnet clutch pulley.)
Standard clearance between magnet clutch plate and magnet clutch plate
0.3 – 0.6 mm (0.012 – 0.024 in.)