EGR Valve Disassembly and Reassembly - Suzuki Jimny Workshop Manual

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EGR Valve Disassembly and Reassembly

Disassembly

1) Remove clamp (1) and EGR pipe (2) from exhaust gas cooler pipe (3).

2) Hold EGR valve body with soft jawed vise (1), and remove exhaust gas cooler (2) with gasket.

3) Remove EGR cooler (3) with gasket.

Reassembly

1) Hold EGR valve body with soft jawed vise (1), and install EGR cooler (3) with new gasket.

2) Install EGR cooler pipe (2) with new gasket.

Tightening torque

EGR cooler bolt ( a ): 12 N·m ( 1.2 kg-m, 9.0 lb-ft)
EGR cooler pipe bolt ( b ): 12 N·m ( 1.2 kg-m, 9.0 lb-ft)

3) Install EGR pipe (1) to EGR cooler pipe (2), and then install EGR pipe clamp (3).

Tightening torque

EGR pipe clamp ( a ): 5 N·m ( 0.5 kg-m, 4.0 lb-ft)