3C
Transfer Output Rear Shaft Assembly Disassembly and Reassembly
Disassembly
1) Pull out front drive clutch hub sleeve (1) from front drive clutch hub (2) gradually with holding down steel balls (3) in order to prevent steel balls and springs (4) from jumping out.
2) Remove snap ring (6) from output rear shaft.
5. Key
3) Drive out output low gear (1) from output rear shaft (2) using bearing puller (3) and hydraulic press (4).
CAUTION:
To avoid gear teeth from being damaged, support it at flat side of bearing puller.
4) Remove output low gear (1) and needle roller bearing (2) from output rear shaft (3).
Reassembly
NOTE:
Install front drive clutch hub and front drive clutch hub sleeve, and check to move smoothly.
1) Press fit front drive clutch hub (1) using special tool, bearing puller (2) and hydraulic press (3).
CAUTION:
To avoid gear teeth from being damaged, support it at flat side of bearing puller.
Special Tool
(A) : 09913–70123
NOTE:
Be sure to install front drive clutch hub (1) to proper direction as shown in figure.
2) Install front drive clutch hub sleeve (2), and then install steel balls (4), key springs (3) and keys (5).
NOTE:
Be sure to install front drive clutch hub sleeve (2) to proper direction as shown in figure.
3) Install applicable output shaft snap ring (1) according to Output Shaft Snap Ring Adjustment .
NOTE:
After assembly check that each gear moves smoothly.