1E
Oil Pan and Oil Pump Strainer Removal and Installation
Reference: Oil Pan and Oil Pump Strainer Components:M13A
Removal
1) Remove oil level gauge.
2) Remove air cleaner outlet No.1 (1) and No.2 (2) hoses and breather hose (3).
3) To facilitate and ensure removal of oil pan, increase clearance between engine and vehicle body according to the following procedure.
a) Install support device (1).
b) Loosen engine mounting bracket bolts (2), but do not remove them.
c) Hoist engine 10 – 15 mm (0.4 – 0.6 in.)
CAUTION:
Do not hoist engine more than instructed above. That may cause trouble to engine or transmission.
4) Drive engine oil by removing drain plug.
5) Remove clutch housing (torque converter housing for A/T vehicle) lower plate (1).
6) Remove oil pan and then oil pump strainer (1) from cylinder block.
Installation
Reference: Oil Pan and Oil Pump Strainer Cleaning:M13A
1) Apply sealant continuously to oil pan mating surface as shown in the figure.
“A” : Sealant 99000–31260 ( SUZUKI Bond No.1217G )
Sealant amount for oil pan
Width “a”: 3 mm (0.12 in.)
Height “b”: 2 mm (0.08 in.)
2) Install new O-rings (1) in the position as shown in the figure and install oil pump strainer (2).
Tighten strainer bolt (3) first and then bracket bolt (4) to specified torque.
Tightening torque
Oil pump strainer bolt ( a ): 11 N·m ( 1.1 kg-m, 8.0 lb-ft)
Oil pump strainer bracket bolt ( b ): 11 N·m ( 1.1 kg-m, 8.0 lb-ft)
3) After fitting oil pan to cylinder block, run in securing bolts and start tightening at the center: move wrench outward, tightening one bolt at a time. Tighten bolts and nuts to specified torque.
Tightening torque
Oil pan bolt and nut ( a ): 11 N·m ( 1.1 kg-m, 8.0 lb-ft)
4) Install new gasket and drain plug to oil pan.
Tighten drain plug to specified torque.
Tightening torque
Oil pan drain plug ( b ): 50 N·m ( 5.0 kg-m, 36.5 lb-ft)
5) Install clutch housing (torque converter housing for A/T vehicle) lower plate (1).
6) Lower engine and tighten engine mounting bracket bolts to specified torque.
Tightening torque
Engine mounting bracket bolts ( a ): 50 N·m ( 5.0 kg-m, 36.5 lb-ft)
7) Install oil level gauge.
8) Refill engine with engine oil referring to Engine Oil and Filter Change .
9) Verify that there is no engine oil leakage and each connection.