1F
Water Pump Removal and Installation
Removal
1) Drain cooling system.
Refer to Cooling System Draining:M13A and Cooling System Flush and Refill:M13A .
1. Drain plug
2) Remove the radiator shroud.
3) Remove radiator referring to Radiator Removal and Installation:M13A .
4) Loosen water pump drive belt tension.
Then remove water pump pulley (2) with fan clutch (3) and pump drive belt.
5) Remove water pump assembly (1).
Installation
1) Apply sealant to water pump (1).
“A” : Sealant 99000–31250 ( SUZUKI Bond No.1207F )
Sealant quantity for mating surface of water pump
Width “a”: 3 mm (0.12 in.)
Height “b”: 2 mm (0.08 in.)
2) Install water pump (1) to cylinder block.
Tightening torque
Water pump bolts ( a ): 23 N·m ( 2.3 kg-m, 17.0 lb-ft)
3) Install water pump pulley (2) with fan clutch (3).
Tightening torque
Water pump pulley nuts ( b ): 11 N·m ( 1.1 kg-m, 8.0 lb-ft)
Fan clutch bolts ( c ): 11 N·m ( 1.1 kg-m, 8.0 lb-ft)
4) Install water pump drive belt, cooling fan and radiator shroud.
5) Adjust water pump belt tension.
Refer to Water Pump Belt Tension Inspection and Adjustment:M13A .
6) Connect negative cable at battery.
7) Fill the cooling system.